Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Starter stays engaged

Thread Tools
 
Search this Thread
 
Old Apr 3, 2017 | 08:55 AM
  #1  
misterfisher's Avatar
misterfisher
Thread Starter
|
Tuned
Joined: Dec 2005
Posts: 294
Likes: 0
Starter stays engaged

Hello my second Super Duty, a 1999 7.3 at random leaves the starter engaged after starting! Turn key off, starter disengages.

Soleniod or ignition switch or? Batteries are good, and crank times are quick, but a while ago before replacing starter there were some periods of long cranking.
 
Reply
Old Apr 3, 2017 | 10:25 AM
  #2  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
Start with checking the switch.

Fuse F20 is the output of the switch. I'd rig up a test light to see if it's staying HOT when it shouldn't. If it does, either the switch is bad or there's some weird wiring fault that's shorting the start signal to switched power which would take additional diagnostics.
 
Reply
Old Apr 4, 2017 | 10:40 AM
  #3  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,316
Likes: 5,127
From: 0,0,1
Club FTE Gold Member
Is the key sticking in the start position or does it snap back to the run position after starting, like it's supposed to?
 
Reply
Old Apr 4, 2017 | 11:28 AM
  #4  
misterfisher's Avatar
misterfisher
Thread Starter
|
Tuned
Joined: Dec 2005
Posts: 294
Likes: 0
Further troubleshooting still stumped

Ok. Last night for fun put a new ignitio switch (not tumber) in and still keep cranking. This am disconnected the ignition wire from the fender mounted solenoid, jumped it with a screwdriver and it still did it. Newer starter. Is there another solenoid to try before I polish off a 200 dollar starter and poaaible ring gear.
 
Reply
Old Apr 4, 2017 | 11:34 AM
  #5  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
Well then, either the starter relay is sticking (you didn't say WHICH terminals you jumped on the relay) or the starter-mounted solenoid is sticking, assuming there isn't a wiring issue on the starter. Have you inspected those connections on the starter to see if they are shorting together externally?
 
Reply
Old Apr 4, 2017 | 11:41 AM
  #6  
misterfisher's Avatar
misterfisher
Thread Starter
|
Tuned
Joined: Dec 2005
Posts: 294
Likes: 0
Originally Posted by projectSHO89
Well then, either the starter relay is sticking (you didn't say WHICH terminals you jumped on the relay) or the starter-mounted solenoid is sticking, assuming there isn't a wiring issue on the starter. Have you inspected those connections on the starter to see if they are shorting together externally?
Sorry. I stuffed a screwdriver between the two large terminals on the fender mounted passenger side relay. I thought that would preclude the contacts in the relay sticking as I jumped them externally. Is that not the only power source for the starter? I will crawl under tonight, I thought there was just a big wire to the starter, is there another relay down there?
 
Reply
Old Apr 4, 2017 | 11:42 AM
  #7  
misterfisher's Avatar
misterfisher
Thread Starter
|
Tuned
Joined: Dec 2005
Posts: 294
Likes: 0
Originally Posted by alloro
Is the key sticking in the start position or does it snap back to the run position after starting, like it's supposed to?
Nope, snaps back. Last time it did it I rolled it right back, and even to accessory. Replaced under column switch because I know they can be trouble.
 
Reply
Old Apr 4, 2017 | 12:06 PM
  #8  
droldsmorland's Avatar
droldsmorland
Fleet Mechanic
10 Year Member
Photogenic
Joined: Nov 2011
Posts: 1,825
Likes: 43
From: Land of Taxes
Bench test the starter. My money is on the starter solenoid is staying engaged, new or not.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Apr 4, 2017 | 01:15 PM
  #9  
projectSHO89's Avatar
projectSHO89
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2004
Posts: 19,760
Likes: 1,079
From: St Louis
The solenoid/Bendix on the starter is sticking. I have no idea if it's individually replaceable or if the problem is due to the internal linkage that the solenoid uses to engage the starter's gear shaft.

In any event, pulling the starter is on your to-do list.
 
Reply
Old Apr 4, 2017 | 01:21 PM
  #10  
misterfisher's Avatar
misterfisher
Thread Starter
|
Tuned
Joined: Dec 2005
Posts: 294
Likes: 0
Originally Posted by projectSHO89
The solenoid/Bendix on the starter is sticking. I have no idea if it's individually replaceable or if the problem is due to the internal linkage that the solenoid uses to engage the starter's gear shaft.

In any event, pulling the starter is on your to-do list.
^*(!@#%^ thing is only 6 months old... Dammit
 
Reply
Old Apr 4, 2017 | 06:16 PM
  #11  
droldsmorland's Avatar
droldsmorland
Fleet Mechanic
10 Year Member
Photogenic
Joined: Nov 2011
Posts: 1,825
Likes: 43
From: Land of Taxes
Bench test/visually inspect the starter before getting excited. I had one go on my restored 68 442. The aluminum nose on the starter cracked from years of the pinion gear slamming into the stop collar. This forced the Bendix to over travel and it couldn't retract. The starter stayed engaged and was going along with the flywheel. You've never seen me run as fast as I did for the small tool kit in my trunk to pull the battery cable.
Make sure all the wires in the starting circuit are clean and tight. I usually follow this with a spray of battery terminal protectant so the cleaning last.
 
Reply
Old Apr 5, 2017 | 05:24 AM
  #12  
redford's Avatar
redford
FTE Leadership Emeritus
25 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2000
Posts: 23,174
Likes: 1,678
From: Stephensville WI
Club FTE Gold Member
It is a common mistake, assuming that a new part is a good part.
 
Reply
Old Apr 5, 2017 | 09:01 AM
  #13  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,316
Likes: 5,127
From: 0,0,1
Club FTE Gold Member
Originally Posted by misterfisher
I stuffed a screwdriver between the two large terminals on the fender mounted passenger side relay.
In that case the problem is definitely down at the starter solenoid on the starter.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
granny_rocket
1994.5 - 1997 7.3L Power Stroke Diesel
6
Sep 23, 2015 04:39 PM
bayslayer
1987 - 1996 F150 & Larger F-Series Trucks
1
Dec 5, 2011 04:26 PM
chuck25624
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
8
Oct 4, 2009 01:22 PM
fordguy300
1987 - 1996 F150 & Larger F-Series Trucks
2
Nov 6, 2008 05:53 PM
rhrmusic
1987 - 1996 F150 & Larger F-Series Trucks
10
Apr 30, 2006 12:02 PM




All times are GMT -5. The time now is 05:14 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE