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Well this may be a silly question but is the pinion nut to change out the seal reverse threads?? I have tried heat and Impact and it will not move. Thoughts??
What are you doing with the diff? If you are replacing the pinion seal, make sure you mark the nut in relation to the shaft so you can re-torque the nut without changing the preset on the pinion bearing.
Got the nut off, and now the yoke won't come off! It's been soaking on PB blaster and already busted a 2 finger pulled, this thing is not budging. What's the next step, pull the assembly??
Use the BFH and alternate your hits. Hit the yoke on one side then the other. Pretend that it's Hillery related, and you're in Bengozi, when you hit it. I found that a 50/50 mix of automatic trans fluid and acetone makes a better rust buster.
Attach a puller to it and crank until the puller is real tight. Then give it sharp taps on each side. I prefer a smallish hammer (just over a pound). Overnight soak with some type of bond breaker will help... along with some patience.
In addition to the previous posts add this. First thread the nut back on where it is flush with the end of the shaft, tighten the good quality puller as much as you can then strike the head of the puller bolt and try to tighten the bolt and alternate. Use safety glasses of course and heavy gloves. High quality puller bolts have a rounded head that can take some hard hits.
Somewhere I have a 65 truck service manual that outlines how to put a used 9 inch back together. Bearing preload is the critical adjustment. It's less on used bearings if I remember correctly. Indexing everything is ok but you'll likely just be putting it back too loose. I never liked the crush sleeve design and always switched to a shim set up on new ones, like a Dana uses.
Bearing preload is set without the seal and measured with an inch/pound torque wrench on how much torque to turn the pinion. Then you index mark the nut so you get it back in the same place after you install the seal. It can only be done accurately with the pinion carrier out of the differential. Did I do this in my shop when replacing the seal? Not usually but then we are getting into the "feel" for tightening it right, hard to explain that. But 9 out of 10 times the seal was leaking, the bearings were worn and sloppy too so it was pretty much a punt to replace just the seal and leave other worn out stuff to soldier on.
Usually a couple "taps" with my 1/2" impact was about right for putting a pinion nut back on. As long as you redimpled the locking portion and a touch of silicone on the nut so it doesn't seep.
Those "taps" didn't crush the sleeve anymore so it didn't affect bearing preload. Just tight enough to stay tight.
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