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Duraspark distributor cap too large...conversions?

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Old Jan 26, 2017 | 05:59 PM
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Duraspark distributor cap too large...conversions?


Howdy fellas, my distributor cap on my 460 is riding against my thermostat housing. I installed an over priced slimmed down neck, but I still don't like it pushing on the cap. It's such Tight fit...I feel like there oughta be a smaller cap conversion out there. Anyone dealt with this issue?
 
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Old Jan 26, 2017 | 11:01 PM
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You could get an aftermarket distributor or a different thermostat housing. There is a housing made that has the side sloped off that clears everything quite well, It was used on later 460's I think. If the housing you have is thick enough you might file or grind some clearance that way too
 
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Old Jan 27, 2017 | 12:02 PM
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Correct, use a thermostat housing from an '83-newer truck 460. Napa, Oreillys and others list them for around $20. This is a picture of what the chamfer looks like to clear the large cap:

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Old Jan 27, 2017 | 01:10 PM
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That's the ticket, I don't know why I didn't find that housing when I was shopping. I had this motor in a boat...so I had a block off plate and never had a housing. Thanks guy's.
 
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Old Aug 8, 2017 | 01:20 PM
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Lucky.... I got the same problem with a Davis DUI... did you solve the problem ?? what dd you use ?? That looks like a Billet Specialities housing. I was about to drop the hammer on one today...

what was your solution

thanks
John
 
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Old Aug 9, 2017 | 09:56 AM
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Hi John, I'm running it like you see it. It's fine but would look into that Napa housing with the relief in it.
 
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Old Aug 9, 2017 | 08:36 PM
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Check the applications for early to mid '80s Ford E250 or E350 vans that have the 460. Dorman 9021048 might be the ticket.
 
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Old Aug 9, 2017 | 08:52 PM
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found an answer... here's what we made





little bit of tig work and ss fittings... BAM gonna go back and add a bead around the end to hold the hose.

j
 
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