Notices
1968-Present E-Series Van/Cutaway/Chassis Econolines. E150, E250, E350, E450 and E550

E4OD woes

Thread Tools
 
Search this Thread
 
Old Nov 14, 2016 | 10:59 AM
  #1  
RA31925's Avatar
RA31925
Thread Starter
|
Laughing Gas
Joined: Mar 2011
Posts: 1,229
Likes: 1
E4OD woes

The E4OD in my new beater E-350 has seen better days.

The PO told me it has a "reverse issue", especially when hot (i.e., reverse does not want to work).

When it's been sitting overnight reverse works normally, but if it's even slightly warmed up, you can put it in reverse and nothing happens. If you give it a little gas, it revs then BANG goes into reverse.

Fluid is dark and smells burned. Because of that I'm assuming it's not something as simple as MLPS, TRS, or filter having come loose.

So assuming it needs a rebuild, I'm curious how difficult a job it is to swap an E4OD on these things. This is behind a 5.8L. I've heard they're pretty heavy, but I've got a transmission jack.

I figure I can find an under-150k E4OD for $500, which for a beater van isn't too bad. I'd rather do that than spend $2k+ to rebuild this one.
 
Reply
Old Nov 14, 2016 | 12:32 PM
  #2  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,696
Likes: 2,618
From: SE Florida
It's pretty straightforward to swap. There isn't anything really unique. It does weigh about 270 pounds.
 
Reply
Old Nov 14, 2016 | 12:58 PM
  #3  
RA31925's Avatar
RA31925
Thread Starter
|
Laughing Gas
Joined: Mar 2011
Posts: 1,229
Likes: 1
Okay. I figured it wouldn't be too difficult, especially with no transfer case to deal with, etc.

As far as rebuilding an E4OD myself -- and taking into account I've never rebuilt a transmission before but have rebuilt engines -- how feasible would you say that is? Are there specialized tools I would need to purchase, or just a rebuild kit and standard tools (and of course a very clean, well-lit area to work)?
 
Reply
Old Nov 14, 2016 | 01:06 PM
  #4  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,696
Likes: 2,618
From: SE Florida
It can be done with standard tools, but it can be a struggle without a way to press the clutches together enough to seat the snap rings. Get a really good manual. You can get one at https://www.atsg.us/atsg/
 
Reply
Old Nov 14, 2016 | 01:47 PM
  #5  
RA31925's Avatar
RA31925
Thread Starter
|
Laughing Gas
Joined: Mar 2011
Posts: 1,229
Likes: 1
Thanks, I'll look into those.
 
Reply
Old Nov 14, 2016 | 03:54 PM
  #6  
jeffreyclay's Avatar
jeffreyclay
Elder User
Joined: Nov 2015
Posts: 545
Likes: 1
From: Bedford, Va
Originally Posted by flainn
Okay. I figured it wouldn't be too difficult, especially with no transfer case to deal with, etc.

As far as rebuilding an E4OD myself -- and taking into account I've never rebuilt a transmission before but have rebuilt engines -- how feasible would you say that is? Are there specialized tools I would need to purchase, or just a rebuild kit and standard tools (and of course a very clean, well-lit area to work)?
Many moons ago I took the plunge into rebuilding the C-6 in my Impala eating Galaxie. I bought a "Motor's Transmission Manual" which covered about 10 trannies in detail. It was about $125 back then. Like Mark said, there are a few sub assemblies such as clutch packs that will go easier with a press or at minimum a helper with improvised tooling but you can certainly do it. I went through 3 different C-6's and a C-4 and they all worked fine.I had a friendly shop clean my cases and wash/agitate the converters for me.
 
Reply
Old Nov 15, 2016 | 09:19 AM
  #7  
mbolton1990's Avatar
mbolton1990
New User
Joined: Oct 2016
Posts: 16
Likes: 0
Why not just flush out the old ATF and replace the trans filter and see if that fixes it?
 
Reply
Old Nov 15, 2016 | 10:34 AM
  #8  
RA31925's Avatar
RA31925
Thread Starter
|
Laughing Gas
Joined: Mar 2011
Posts: 1,229
Likes: 1
Originally Posted by mbolton1990
Why not just flush out the old ATF and replace the trans filter and see if that fixes it?
I probably will do just that. In my experience, though, that rarely fixes problems like these and can often make things worse. However, all I've got to lose is the cost of four gallons of ATF and a filter kit, and an hour or two of my time.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Nov 15, 2016 | 11:40 AM
  #9  
vettex2's Avatar
vettex2
Posting Guru
10 Year Member
Joined: Apr 2014
Posts: 2,196
Likes: 5
From: N Ca.
Originally Posted by mbolton1990
Why not just flush out the old ATF and replace the trans filter and see if that fixes it?
Because it will not fix it.
 
Reply
Old Nov 15, 2016 | 12:59 PM
  #10  
mbolton1990's Avatar
mbolton1990
New User
Joined: Oct 2016
Posts: 16
Likes: 0
Originally Posted by vettex2
Because it will not fix it.
Idk man, it's worth a shot.
Say if that's the original ATF or if it's the wrong kind (my C6 had type F in it and it shifted like crap when I first got it) after I did a flush it shifts soo much better now.

 
Reply
Old Nov 15, 2016 | 02:32 PM
  #11  
vettex2's Avatar
vettex2
Posting Guru
10 Year Member
Joined: Apr 2014
Posts: 2,196
Likes: 5
From: N Ca.
not the same issue
 
Reply
Old Nov 15, 2016 | 03:22 PM
  #12  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,696
Likes: 2,618
From: SE Florida
Originally Posted by flainn
When it's been sitting overnight reverse works normally, but if it's even slightly warmed up, you can put it in reverse and nothing happens. If you give it a little gas, it revs then BANG goes into reverse.

Fluid is dark and smells burned.
That indicates a damaged clutch.

Originally Posted by mbolton1990
Why not just flush out the old ATF and replace the trans filter and see if that fixes it?
After changing the fluid and filter it is almost guaranteed that this trans will fail. On the other hand, if you don't change the fluid and filter it is almost guaranteed that this trans will fail. Your call.
 
Reply
Old Nov 15, 2016 | 03:53 PM
  #13  
RA31925's Avatar
RA31925
Thread Starter
|
Laughing Gas
Joined: Mar 2011
Posts: 1,229
Likes: 1
To take it further, pretty much any transmission is going to fail at some point. It's just a question of how long you can push it with good maintenance.

As far as I'm concerned, this one has already failed. That's why I was able to get the van for $300. No big deal, I'm not unhappy about it, since I knew what I was getting into. After all, I trailered the van home since the PO advised me not to drive it (he seemed to recall reading somewhere that driving it in this condition could cause further damage).

On second thought, I think I'll just save the $70 on four gallons of ATF and a filter kit for now, and use that to give whatever replacement trans I find a drain-and-fill treatment. Doesn't seem like there's much to be gained from doing it now.
 
Reply
Old Nov 15, 2016 | 06:34 PM
  #14  
kgmkgm's Avatar
kgmkgm
Junior User
Joined: Oct 2015
Posts: 65
Likes: 0
My Jeep's tranny was fixed with fresh fluid but it seems like the Ford stuff doesn't have a similar hope. Any particular reason why? I figured the XJ stuff is so light duty its not really slipping that bad, and vans are heavy etc.
 
Reply
Old Nov 15, 2016 | 09:02 PM
  #15  
vettex2's Avatar
vettex2
Posting Guru
10 Year Member
Joined: Apr 2014
Posts: 2,196
Likes: 5
From: N Ca.
Kind of related...I had a 4WD Bronco ( classic OJ model ) transmission catch fire twice
 
Reply



All times are GMT -5. The time now is 12:28 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE