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Old Aug 9, 2016 | 08:44 PM
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Tapping noise

As I was driving home from vacation the other day while towing my boat I started noticing a tapping sound coming from the passenger side. Sounds like an exhaust leak or a lifter. Can't tell. Sounds louder under acceleration. It's a 2009 5.4 with 70k. Just had ford do oil change last week. Oil level is good. Anyone else have similar issues?
 
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Old Aug 10, 2016 | 07:25 AM
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Louder with acceleration indicates an exhaust leak to me. Time to get out the stethoscope and pinpoint it.
Good luck!
 
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Old Aug 10, 2016 | 02:50 PM
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My work truck had a 5.4 that started doing that then within a couple of hundred miles it dropped a cylinder. Towed it to a shop and found that it lost a cam lobe. But I agree that a stethoscope would be a good first step in pin pointing the noise.
 
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Old Aug 10, 2016 | 08:17 PM
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Originally Posted by Turbo Dog
My work truck had a 5.4 that started doing that then within a couple of hundred miles it dropped a cylinder. Towed it to a shop and found that it lost a cam lobe. But I agree that a stethoscope would be a good first step in pin pointing the noise.
Thanks for the replies. I have a extended warranty so I dropped it off tonight to let them figure it out. I think it's an exhaust leak myself
 
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Old Aug 11, 2016 | 07:53 PM
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Tapping

Turns out that it's a broken spark plug. That's what they think at the Honda dealer where I bought it and had to take it because of warranty. Then they told me to take it to ford. I'll wait and see what ford says. Funny how a plug would break? Anyone ever have that happen?
 
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Old Aug 12, 2016 | 03:06 PM
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Had an 08 5.4 did the same thing. Took it to ford found out it had a cracked exhaust manifold on passenger side. said it was pretty common on the 5.4's once they got up in mileage. go figure, that being said I don't know anyone else that had this problem besides me.
 
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Old Aug 12, 2016 | 10:26 PM
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Diagnosed tapping

Got the truck over to ford and no broken plug. Exhaust manifold leak. Funny how Honda had three techs look at it and say it had a broken spark plug. Lesson learned. Don't buy a ford from a Honda dealer or vice versa
 
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Old Aug 13, 2016 | 07:45 AM
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I've replaced both manifolds on my 2009 5.4. One around 110K miles and one around 115K.
 
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Old Aug 13, 2016 | 08:46 AM
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Manifolds

Has there been any recalls on the exhaust manifolds?
 
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Old Aug 15, 2016 | 07:37 PM
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How much do these exhaust manifolds cost with the dealer doing it ?One side that is.
 
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Old Aug 17, 2016 | 03:50 PM
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Originally Posted by derek4343
How much do these exhaust manifolds cost with the dealer doing it ?One side that is.
I just had the passenger side exhaust manifold on our 2010 5.4L replaced at my local shop last week. It was 7 hours of labor because of lack of easy access and having to remove broken studs before putting the new one on.
The manifold kit from Ford was $240 so total was over $1000 for the job.

Also, a cracked manifold isn't considered a safety issue so a recall would never be issued.
 
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Old Aug 17, 2016 | 07:32 PM
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Seems like they're junk. Back in the day. The 60's,70's80's didn't seem to crack
 
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