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And yet...more e4od issues...

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Old Aug 5, 2016 | 01:59 PM
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And yet...more e4od issues...

I have a 1994 f350 crew 4x4. 163k miles. Twices on the highway while cruising 65to70 mph the transmission acts like i put it in neutral then back into gear. Being that the cruise control was on, the engine revved high then actually barked the tires on the highway. It doesnt happen while accelerating, just at constant speeds on level highway. I have searched forums and am hoping that it may be the neutral switch. What do you guys think? My fluid is reddish with a slight burnt smell.
 
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Old Aug 5, 2016 | 02:19 PM
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neutral switch is just a safety. only lets truck start in P or N, too many people running themselves over i guess.

sounds like its slipping. then grabs whenever it feels like. ever done a trans service on it? drain fluid, new filter, clean pan, etc?

best input would be drop the trans pan n drain fluid. take a pic of whats in the pan, most likely a mess of friction material. mine was doing that slightly a while back, dropped pan, cleaned, new filter, n new fluid, never done it since.
 
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Old Aug 5, 2016 | 02:26 PM
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I meant TRS not safty switch

I meant the TRS transmission range sensor on the side. Not the neutral safety switch.
 
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Old Aug 5, 2016 | 03:01 PM
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My 94 did the same & I went full rebuild.

In my case it was both leaking capacitors in the ECU & failing PSOM & nothing mechanical. Sometimes the wiring can be the cause.

Burnt smelling fluid is usually death knell for an auto, though.

Try running codes & see if anything trans related shows up.
 
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Old Aug 5, 2016 | 04:11 PM
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to my knowledge these trucks didnt throw anything code-wise in the early and basic computer systems. minimum, and i think anyone would agree, burnt smell- change the fluid and filter. get fresh fluids in it. if you havent done it in the past 50K miles though, you might as well do a rebuild. they dont like fluid change after being a long long time since its been done.

as far as the range sensor, i have no knowledge of it. the E4OD doesnt really have a whole lot of electrical.
 
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Old Aug 5, 2016 | 04:26 PM
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Originally Posted by adam.hilberath
neutral switch is just a safety. only lets truck start in P or N, too many people running themselves over i guess.
Where have you been for the last 27 years? Starting with the 1989 E4OD what you're calling the neutral switch does a lot more than prevent starting in anything other than P or N. It also tells the PCM what gear you have moved the shift handle to.

Originally Posted by adam.hilberath
best input would be drop the trans pan n drain fluid. take a pic of whats in the pan, most likely a mess of friction material. mine was doing that slightly a while back, dropped pan, cleaned, new filter, n new fluid, never done it since.
That's a waste of time and money and won't help fix this problem.
Originally Posted by Jim40216
I meant the TRS transmission range sensor on the side. Not the neutral safety switch.
The TRS and neutral safety switch are one and the same part. You can't replace just one.

The TRS is your problem. As it starts to wear out the internal resistance grows. The PCM can misinterpret this as you moving the shift handle to N. Since it thinks that is what you did, it obliges by shifting the trans to N.

Replace the TRS and you should be fine.
 
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Old Aug 5, 2016 | 05:27 PM
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Originally Posted by adam.hilberath
to my knowledge these trucks didnt throw anything code-wise in the early and basic computer systems. minimum, and i think anyone would agree, burnt smell- change the fluid and filter. get fresh fluids in it. if you havent done it in the past 50K miles though, you might as well do a rebuild. they dont like fluid change after being a long long time since its been done.

as far as the range sensor, i have no knowledge of it. the E4OD doesnt really have a whole lot of electrical.
That's some statement for a transmission that is completely computer controlled!!!
 
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Old Aug 5, 2016 | 05:39 PM
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Thanks

Thanks will change that
 
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Old Aug 5, 2016 | 06:24 PM
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the amount i know of the E4OD was that it was mainly controlled in fluid pressures in the valve body. as far as my input of doing a trans service, that is solely off of my personal experience.
 
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Old Aug 5, 2016 | 08:09 PM
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Originally Posted by adam.hilberath
the amount i know of the E4OD was that it was mainly controlled in fluid pressures in the valve body. as far as my input of doing a trans service, that is solely off of my personal experience.
Can I get that in English?
 
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Old Aug 5, 2016 | 08:18 PM
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Originally Posted by adam.hilberath
the amount i know of the E4OD was that it was mainly controlled in fluid pressures in the valve body.
Uh, no. You must be thinking of the much older C6.

The E4OD is shifted by two shift solenoids. Line pressure is controlled by an Electronic Pressure Control (EPC) solenoid. The torque converter is locked and unlocked by the Torque Converter Control (TCC) solenoid. It also has a Transmission Range Sensor (TRS) and the Transmission Fluid Temperature (TFT, thought it used to be called Transmission Oil Temp, or TOT) sensor. All of these are inputs or outputs of the Powertrain Control Module (PCM.)

The E4OD was Ford's first electronically controlled transmission.
 
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Old Aug 8, 2016 | 07:03 PM
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Installing sensor

So...I bought a new trs sensor and the instructions have a bunch of mumbo jumbo about pins. The plug on my transmission will plug right in. Can I just plug it in and go, or do I have to re pin it? I'd rather not change the plug if I don't have too.
 
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Old Aug 8, 2016 | 11:06 PM
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Well what does that "mumbo jumbo" say?
 
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Old Aug 9, 2016 | 07:06 AM
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Originally Posted by White 97 xlt
That's some statement for a transmission that is completely computer controlled!!!
To be fair, the E4OD is about the least electronically controlled electronically controlled transmission there is. Line pressure is based on resistance, shifting is done through powering a combination of solenoids and the MPLS is basically a big multi position switch that powers the solenoids with a potentiometer on top to tell the ECU what's going on. D is basically "auto" mode where the ECU gets to choose what solenoids to power and the other setting correspond to specific solenoids being powered. There's no PWM control, nothing with frequencies, it's pretty darn simple.
 
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Old Aug 9, 2016 | 07:40 AM
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Pretty mich everything you just said is wrong. The E4OD is completely useless without the electronics hooked up. You will get 4th gear in drive, and 2nd gear in manual 1/2.

The MLPS does not power the solenoids in any way. It's only connected to the computer to tell the computer which range the shifter is in. The computer then controls the E4ODs 5 solenoids to manage shifting. Even in manual 1/2 the PCM is still managing line pressure and the shift solenoids, otherwise you'd be stuck in 2nd, as mentioned.

Line pressure is not based on resistance either. It's a PWM based variable duty cycle frequency control of the EPC valve.

The E4OD is about as electronically controlled as a 4 speed can get. The only thing modern 6 speed automatics do differently, is they typically have more shift solenoids since two solenoids only have 4 different states. Modern automatics typically have 4-6 shift solenoids.
 
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