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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

I6 headers burning my cables

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Old Jul 21, 2016 | 08:15 AM
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I6 headers burning my cables

I have a 300 with a header n I keep burning the ground ( by the starter to the frame) and the starter cable any Idea on how to avoid the cable being burnt and can I ground the block anywhere else or does it have to ground from one of the starter bolts?
 
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Old Jul 21, 2016 | 10:07 AM
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Welcome to the forum, music666!

Most 6 cylinder engines, from the factory, route the negative cable from the battery to the starter mounting bolt. About midway, there is a metal tab which bolts to the frame, thereby accomplishing grounding the frame and engine with 1 cable.

It is best to go straight to the starter, so the electrons can flow with the least resistance to the item [starter] which draws the most amperage. However, many V8s have the ground cable attaching to the engine block. You might look at getting a longer cable and reroute the cable along the fender liner [staying away from the header] to the starter bolt. Then, take a 2nd cable [20-24" long] and secure it to the same bolt on the starter and then attach the other end to the original frame bolt.

I would suggest getting 2 gauge cable rather than the original 4 gauge since the cable will be longer.
 
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Old Jul 21, 2016 | 12:36 PM
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I would slip some of this over the wires.

Thermo-Tec Thermo-Sleeve Insulation | JEGS High Performance
 
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Old Jul 21, 2016 | 01:03 PM
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IMO Route your negative cable to the engine block, then add a ground strap from block to transmission/bellhousing ... This not only allows you to reroute the melting wire, it provides the starter with a solid ground.

The ground strap between block and transmission/bellhousing is very important on a Ford IMO because the starter bolts to the Bellhousing with a plate between them!

-Enjoy
fh : )_~
 
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Old Jul 21, 2016 | 09:12 PM
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Just to double check is it OK to use the bottom starter bolt as apposed to the top?
 
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Old Jul 22, 2016 | 07:24 AM
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That should pose no problems.
 
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