What is this sensor?
In the picture I posted where it says Temp Light Switch is where the sensor in your picture is, the only difference is that your Temp Light Switch has been replaced with a Manual Gauge Probe!
-Enjoy
fh : )_~
A mechanical gauge (as opposed to one with an electric temperature sender) uses a capillary tube that contains an expanding liquid or gas instead of an electric wire to operate the gauge. Maybe the tube got kinked or leaked in which case you can't fix it. They are also more expensive than electric temp gauges and senders.
I just found this page which explains how they work:
How Automotive Temperature Gauges Work
After reading that, I'm glad I don't have one.
If you replace it with an aftermarket electric temp. gauge and sender you will most likely have to use the sender location shown in the photo that Festus Hagen posted, the location labelled 'Temp gauge sending unit' because that is where the aftermarket temperature gauge sender will likely fit. It's a smaller hole than for the original Temperature Warning Light Switch (where your current gauge probe is installed). Just make sure that you get a sender that is specifically for a GAUGE.
If you follow that hanging wire back, if I remember correctly, you will find another wire coming out of that same wire wrap with a connector that goes to the original temperature gauge sender and back to the original gauge in the gauge cluster. IF that wire is still good (test it to make sure) you could use it for a new electric gauge and sender, just snip it off under the dash and splice additional wire if needed to reach the new gauge. Both of those wires in that wrap come through the firewall - you'll see where. I don't know why yours was changed from the original. Maybe a bad wire or a bad gauge so confirm that the wire and connector are good before using it. If you use new wire you'll have to splice it to the original connector (leaving at least enough wire from the connector to make the splice). Otherwise you'll have to find a new connector somewhere and I don't know where to buy those. (wrecking yard option, should be the same on most vehicles - if you don't have the original or can't find a new one)
That was all written based on an 87-91 truck and I just checked your profile to see that yours is a 93 F350 ? Always state what year and model your truck is when you have a question because some things are different depending upon the model and year. You can actually put that information in a 'Signature' from your 'User Control Panel' (access from the drop down arrow next to your user name @ right side of the black bar near the top of this page if you are logged in - click on 'User CP') and the signature will automatically appear at the bottom of every post you write, unless you un-check the signature box under 'Additonal Options' which is below the text window you are typing in.
If I was going to do that same job on my truck, I would also remove the old capillary temperature sender and install a temperature switch and the old wire to avoid any later confusion - (by the next owner for example). That switch is about $8.00 at a parts store. It will be usually be called a "Temperature Sender Switch" (NOT for a gauge) and will have the larger diameter at the threads.
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A mechanical gauge (as opposed to one with an electric temperature sender) uses a capillary tube that contains an expanding liquid or gas instead of an electric wire to operate the gauge. Maybe the tube got kinked or leaked in which case you can't fix it. They are also more expensive than electric temp gauges and senders.
I just found this page which explains how they work:
How Automotive Temperature Gauges Work
After reading that, I'm glad I don't have one.
If you replace it with an aftermarket electric temp. gauge and sender you will most likely have to use the sender location shown in the photo that Festus Hagen posted, the location labelled 'Temp gauge sending unit' because that is where the aftermarket temperature gauge sender will likely fit. It's a smaller hole than for the original Temperature Warning Light Switch (where your current gauge probe is installed). Just make sure that you get a sender that is specifically for a GAUGE.
If you follow that hanging wire back, if I remember correctly, you will find another wire coming out of that same wire wrap with a connector that goes to the original temperature gauge sender and back to the original gauge in the gauge cluster. IF that wire is still good (test it to make sure) you could use it for a new electric gauge and sender, just snip it off under the dash and splice additional wire if needed to reach the new gauge. Both of those wires in that wrap come through the firewall - you'll see where. I don't know why yours was changed from the original. Maybe a bad wire or a bad gauge so confirm that the wire and connector are good before using it. If you use new wire you'll have to splice it to the original connector (leaving at least enough wire from the connector to make the splice). Otherwise you'll have to find a new connector somewhere and I don't know where to buy those. (wrecking yard option, should be the same on most vehicles - if you don't have the original or can't find a new one)
That was all written based on an 87-91 truck and I just checked your profile to see that yours is a 93 F350 ? Always state what year and model your truck is when you have a question because some things are different depending upon the model and year. You can actually put that information in a 'Signature' from your 'User Control Panel' (access from the drop down arrow next to your user name @ right side of the black bar near the top of this page if you are logged in - click on 'User CP') and the signature will automatically appear at the bottom of every post you write, unless you un-check the signature box under 'Additonal Options' which is below the text window you are typing in.
If I was going to do that same job on my truck, I would also remove the old capillary temperature sender and install a temperature switch and the old wire to avoid any later confusion - (by the next owner for example). That switch is about $8.00 at a parts store. It will be usually be called a "Temperature Sender Switch" (NOT for a gauge) and will have the larger diameter at the threads.
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