05-excursion-rust?

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May 17, 2016 | 08:34 AM

#16

1 Excursion camper

Cargo Master

Joined: Oct 2006

Posts: 2,097

Likes: 5

From: chicago northwest suburbs

Here is a link for some rust repair I did. The rocker and underside was 2 years ago and the doors were 7 years ago. Nothing has popped since.

https://www.ford-trucks.com/forums/1...-rust-ugh.html

May 17, 2016 | 08:22 PM

#17

jttmoguls

New User

Joined: Mar 2007

Posts: 16

Likes: 0

For those who have fixed their doors, do you re-install the lower door seals? I've got to do mine, and didn't know if I need to buy new seals, or try and find clips to use my old seals.

May 17, 2016 | 09:37 PM

#18

1 Excursion camper

Cargo Master

Joined: Oct 2006

Posts: 2,097

Likes: 5

From: chicago northwest suburbs

I reused my old seals and clips. Removing them is tedious so as not to break them. The seals keep dirt and water out of the opening at the bottom of the door.

May 18, 2016 | 02:35 PM

#19

Snowseeker

Hotshot

Joined: May 2005

Posts: 13,484

Likes: 42

From: Stevens Point, WI

I reinstalled the seals and clips. I have an assortment of clips so I found some that worked for the ones I broke when pulling them out.

May 18, 2016 | 03:45 PM

#20

Greenscobie86

Posting Guru

Joined: Feb 2005

Posts: 1,344

Likes: 3

From: NYC

I reinstalled mine too.

May 18, 2016 | 04:30 PM

#21

Curt's05

Thread Starter

Wiser by FTE

Joined: Jan 2010

Posts: 2,837

Likes: 48

I'm just prepping the cancer areas now with port metal prep. I looming inside the doors and don't see any rust. How did you get the por-15 inside the bottom of the doors?

May 18, 2016 | 07:49 PM

#22

1 Excursion camper

Cargo Master

Joined: Oct 2006

Posts: 2,097

Likes: 5

From: chicago northwest suburbs

I used a cheap brush and just dipped the brush and loaded it all in the bottom of the door real heavy.

May 18, 2016 | 09:01 PM

#23

Snowseeker

Hotshot

Joined: May 2005

Posts: 13,484

Likes: 42

From: Stevens Point, WI

Quote:

Originally Posted by 1 Excursion camper

I used a cheap brush and just dipped the brush and loaded it all in the bottom of the door real heavy.

Yup, like that.

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May 19, 2016 | 06:33 PM

#24

Curt's05

Thread Starter

Wiser by FTE

Joined: Jan 2010

Posts: 2,837

Likes: 48

Ok, l did my first coat today and it went on real slick. Inside the doors with a flash light and brush. Not much rust inside, but tomorrow a second coat for sure!

May 20, 2016 | 05:59 PM

#25

jamesbfishin

More Turbo

Joined: Feb 2004

Posts: 727

Likes: 2

From: Seaside NJ

Had a very similar problem with mine as well. used wire brushes to knock off all the loose stuff, spray with black star rust converter let dry, paint with por15 let dry, spray a good heavy dose of fluid film inside of door skins to help with future rust prevention, reinstall seals, been good for 3 years