Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Troubling Tranny Issue

Thread Tools
 
Search this Thread
 
Old Apr 28, 2016 | 11:36 AM
  #1  
dustinmurray84's Avatar
dustinmurray84
Thread Starter
|
New User
Joined: Apr 2016
Posts: 11
Likes: 0
Troubling Tranny Issue

I have a diesel excursion 4x4 that I fully rebuilt the tranny on. After that, the truck ran great, BUT, the tranny would heat up going up a 10 mile mountain pass when stuck behind someone slow. Eventually it just stopped going, but when you shut the truck off waited a min, it would go again for about 1/4 -1/2 a mile before dropping out and not engaging. I parked it and installed a new solenoid pack, front pump & torque converter, but it still will not move in drive, reverse or 4x4. Anyone have any ideas? I'm at a loss and to pissed off to think!
 
Reply
Old Apr 28, 2016 | 01:13 PM
  #2  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,730
Likes: 2,657
From: SE Florida
Were all those parts just guesses? I think you spent a lot of money for nothing. Some diagnostics, or even some suggestions from someone with experience with this might have saved all the work you did. As you now know, it isn't the torque converter, the pump, or the solenoid pack. None of them could have done what you are seeing.

My suggestion is to pull the pan and valve body. Once the valve body is off you'll see three bolts in the worm trails. These can loosen and cause the exact symptoms you're seeing.
 
Reply
Old Apr 28, 2016 | 01:52 PM
  #3  
dustinmurray84's Avatar
dustinmurray84
Thread Starter
|
New User
Joined: Apr 2016
Posts: 11
Likes: 0
Thanks, I have a supposed "Transmission guy" that was working on it, but this seems to be a heaping pile of B.S. I will go take a look today and check. Thanks!
 
Reply
Old Apr 28, 2016 | 06:00 PM
  #4  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,730
Likes: 2,657
From: SE Florida
Too many transmission guys know how to build transmissions, but don't know how to diagnose what's wrong.
 
Reply
Old Apr 28, 2016 | 07:08 PM
  #5  
dustinmurray84's Avatar
dustinmurray84
Thread Starter
|
New User
Joined: Apr 2016
Posts: 11
Likes: 0
Amen to that! I'm tearing the pan of now, I will keep you posted.
 
Reply
Old Apr 28, 2016 | 08:17 PM
  #6  
dustinmurray84's Avatar
dustinmurray84
Thread Starter
|
New User
Joined: Apr 2016
Posts: 11
Likes: 0
nope bolts were good
 
Reply
Old Apr 29, 2016 | 08:04 AM
  #7  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,730
Likes: 2,657
From: SE Florida
Next, it's time to take the trans out and tear it down to see what broke.
 
Reply
Old Apr 29, 2016 | 09:50 AM
  #8  
dustinmurray84's Avatar
dustinmurray84
Thread Starter
|
New User
Joined: Apr 2016
Posts: 11
Likes: 0
that was my fear, I just don't understand how it went from working to not within 3 weeks of driving. I mean I babied it. could the casing be warped?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Every 2026 Ford Engine Explained

 Brett Foote
story-1

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-2

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-3

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-4

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-5

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-6

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-7

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-8

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-9

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
Old Apr 29, 2016 | 10:40 AM
  #9  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,730
Likes: 2,657
From: SE Florida
It's possible, though unlikely, that the case warped. A seal could have failed, or a drum broke, or....
 
Reply
Old Apr 29, 2016 | 10:57 AM
  #10  
dustinmurray84's Avatar
dustinmurray84
Thread Starter
|
New User
Joined: Apr 2016
Posts: 11
Likes: 0
yeah fair enough thanks. Any chance the transfer case went out?
 
Reply
Old Apr 29, 2016 | 11:54 AM
  #11  
MPannell's Avatar
MPannell
Junior User
Joined: Apr 2016
Posts: 52
Likes: 0
Just a thought, did upgrade the trans cooler or at least flush the old cooler when you did the rebuild? There may have been some gunk that passed into the cooler!!! Woods demanded a new cooler when I had mine done through him... Perfect time to put in the 6.0 cooler.. My trans never sees over 180 even when pulling the toy hauler!!!!
 
Reply
Old Apr 29, 2016 | 01:08 PM
  #12  
dustinmurray84's Avatar
dustinmurray84
Thread Starter
|
New User
Joined: Apr 2016
Posts: 11
Likes: 0
To be honest, I am not sure if they flushed it or not, but I will take a look and see. would a bad transfer case cause any of these issues?
 
Reply
Old Apr 29, 2016 | 01:08 PM
  #13  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,730
Likes: 2,657
From: SE Florida
Originally Posted by dustinmurray84
yeah fair enough thanks. Any chance the transfer case went out?
With the trans in park will the truck roll more than a foot? With the engine running and your foot on the brake to keep it from moving does it make a grinding sound when you move the shifter from D to P?
 
Reply
Old Apr 29, 2016 | 01:12 PM
  #14  
dustinmurray84's Avatar
dustinmurray84
Thread Starter
|
New User
Joined: Apr 2016
Posts: 11
Likes: 0
no it won't roll, but it makes this grinding whirring noise, like a piece of hard plastic or metal is grinding against a drive shaft as it spins, but the drive shafts aren't spinning. I have it on stands and drop it into drive, but nothing. I can hear the tranny shift, and rpms flex like it should work.
 
Reply
Old Apr 29, 2016 | 04:05 PM
  #15  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,730
Likes: 2,657
From: SE Florida
Does it make that noise all the time, or just when you shift to park from drive or reverse?
 
Reply



All times are GMT -5. The time now is 05:00 PM.

story-0
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-1
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-2
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-3
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-4
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-5
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-6
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-7
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-8
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-9
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE