Notices
1961 - 1966 F-100 & Larger F-Series Trucks Discuss the Slick Sixties Ford Truck

Brake line replacement

Thread Tools
 
Search this Thread
 
Old Mar 29, 2016 | 10:13 AM
  #31  
markeyd's Avatar
markeyd
Senior User
Joined: Jun 2015
Posts: 239
Likes: 3
Originally Posted by Inline66
Looks like this would be all I'd need: 1957 1972 Ford F100 8" Brake Booster 1 1 8" Bore Master Cylinder w Brackets | eBay

I think that MC has a spot for the brake light switch too. Shane, you might want to consider something like this too if you're already doing the work to swap the MC.
Looks right. If your rear wheels lock up prior to the fronts then you can put an adjustable valve in line somewhere on the rear brake line. Not sure if there is a spot for a brake light switch there, but might be. If not you can add a tee or put the switch on the brake pedal.

This (below) is similar to the one I used, but if you can get away without using a valve/block like on the one below then you are better off avoiding it . . . one less thing to go wrong:

EDIT: If you need one for your setup, then use it, but check with a brake professional to determine this. I am not a brake specialist. The kit I used works great, and is a big improvement though.

F100 8 Inch Dual Power Booster Kit with Adjustable Valve
 
Reply
Old Mar 29, 2016 | 05:14 PM
  #32  
ultraranger's Avatar
ultraranger
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2011
Posts: 6,399
Likes: 40
From: El Dorado, Arkansas
Originally Posted by markeyd
Looks right. If your rear wheels lock up prior to the fronts then you can put an adjustable valve in line somewhere on the rear brake line. Not sure if there is a spot for a brake light switch there, but might be. If not you can add a tee or put the switch on the brake pedal.

This (below) is similar to the one I used, but if you can get away without using a valve/block like on the one below then you are better off avoiding it . . . one less thing to go wrong:

F100 8 Inch Dual Power Booster Kit with Adjustable Valve
The valve assembly shown in your link is just essentially a junction block with a built-in manually-adjustable proportioning valve. The cylindrical object with the two shiny contacts on it is a pressure-activated brake light switch.

The only moving component inside that particular valve assembly would be the proportioning poppet valve. However, in any proportioning valve, whether it's an aftermarket manually-adjustable unit or, if it's an OEM brake valve with a fixed setting proportioning function, the proportioning valve doesn't operate everytime you step on the brake pedal.

Under 'normal' driving conditions, the poppet valve of the proportioning circuit is normally open and doesn't do anything. The poppet valve only becomes active when a certain pressure level has been reached in the brake system --as in a panic stop situation where brake system pressures are much higher than normal. The fluid pressure of the brake system pushes against annular ends of the proportioning poppet valve. This overcomes the tension of the spring and pushes the poppet over to restrict the rate of pressure rise on the rear brakes, proportional to the pressure acting on the front brakes.

Proportioning valves don't limit the amout of brake pressure to the rear brakes. They only slow the rate of pressure rise to the rears, proportional to the pressure acting on the front brakes.

This aftermarket valve assembly doesn't contain a pressure differential valve or a means to warn of a brake pressure imbalance and it does not contain a metering valve --if a person has or, was ever planning to install front discs, these would be key features you would not get with this particular brake valve. In an OEM all drum brake setup, no proportioning to the rear drums is used.

Being able to lock the brakes up and smoke the tires really isn't a good measure of establishing if the brakes are working well. In reality, locking up the brakes in a panic situation is the worst thing you can do.

Maximum deceleration of the vehicle and the maximum coefficient of friction and traction of the tires to the pavement comes at the moment just BEFORE the brakes lock up. A vehicle that has its brakes locked and the tires sliding means you do not have control of the vehicle's direction and, it will have a longer stopping distance than a vehicle that can rapidly decelerate but, doesn't have its brakes locked and the tires sliding.
 
Reply
Old Mar 30, 2016 | 08:40 AM
  #33  
markeyd's Avatar
markeyd
Senior User
Joined: Jun 2015
Posts: 239
Likes: 3
UltraRanger: I know everything you say is true. I realize that the term "proportioing valve" that I used is not accurate. It is a distribution block with a 'pressure' valve that reduces pressure only when pressure exceeds a certain level: it 'caps it off' so to speak. Thank you for elaborating and clarifying . . .

I also added an edit to my post above so that I don't give the impression I am an authority on brakes and am only sharing the results of my last brake system replacement.
 
Reply
Old Mar 30, 2016 | 10:17 AM
  #34  
ultraranger's Avatar
ultraranger
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2011
Posts: 6,399
Likes: 40
From: El Dorado, Arkansas
Originally Posted by markeyd
UltraRanger: I know everything you say is true. I realize that the term "proportioing valve" that I used is not accurate. It is a distribution block with a 'pressure' valve that reduces pressure only when pressure exceeds a certain level: it 'caps it off' so to speak. Thank you for elaborating and clarifying . . .

I also added an edit to my post above so that I don't give the impression I am an authority on brakes and am only sharing the results of my last brake system replacement.
I'm not singling you out. I'm just speaking in generalities that often times many people will make reference to any type of brake valve as a "prop" valve, even if it's a case where the particular valve doesn't even have a proportioning function --such as in the case of the OEM pressure differential valves that were used on all Bumpside trucks.

It's sort of the same deal where many people will reference having a "posi" differential in their Ford rear end. Positraction was a GM trademark name for their limited slip differential. In a Ford rear end, the limited slip differential would have been an Equa-Lok from 1957-1968 or, the much improved Traction-Lok differential from 1969-1986.

The valve you referenced does have a proportioning feature. It's just a manually-adjustable one instead of a fixed setting proportioning valve like you would have on an OEM brake valve.
 
Reply
Old Mar 30, 2016 | 01:43 PM
  #35  
markeyd's Avatar
markeyd
Senior User
Joined: Jun 2015
Posts: 239
Likes: 3
ultraranger: I understand completely. You provided accurate and relevant information.
 
Reply
Old Mar 30, 2016 | 02:21 PM
  #36  
ultraranger's Avatar
ultraranger
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2011
Posts: 6,399
Likes: 40
From: El Dorado, Arkansas
Originally Posted by markeyd
ultraranger: I understand completely. You provided accurate and relevant information.
I just wanted to clarify that I wasn't trying to pee in your Cheerios or that we were at odds.
 
Reply
Old Mar 30, 2016 | 02:22 PM
  #37  
markeyd's Avatar
markeyd
Senior User
Joined: Jun 2015
Posts: 239
Likes: 3
Originally Posted by ultraranger
I just wanted to clarify that I wasn't trying to pee in your Cheerios or that we were at odds.
Ha ha. I was picking up what you were putting down.
 
Reply
Old Apr 1, 2016 | 01:32 AM
  #38  
Shane Carruth's Avatar
Shane Carruth
Thread Starter
|
Senior User
Joined: Dec 2014
Posts: 149
Likes: 0
From: Reno, Nv
Hey all, well I got myself a master cylinder and went to bleed it. I noticed that the shaft that goes from the brake pedal to the MC. I noticed that the new one is about 1/2 in longer. I would just use the older one but it is of a difference design. I could just let the boot hold it but I don't know if that is safe and a doable thing. Let me know what you all think.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Apr 1, 2016 | 07:10 AM
  #39  
markeyd's Avatar
markeyd
Senior User
Joined: Jun 2015
Posts: 239
Likes: 3
If you have a new bracket between the firewall and MC you probably need the longer pushrod.

Is your concern that the pushrod does not fit snugly in the opening for the MC? In other words my pushrod does not have a diameter that would fit it into the MC without some space between the circumference of the rod and inner diameter of where it fits into the MC. If someone disagrees then please chime in, but the important thing seems like it would be the length of the rod . . . If the new one is threaded you can adjust the length. Install it, and test the pedal then adjust length as necessary.
 
Reply
Old Apr 1, 2016 | 11:34 AM
  #40  
Shane Carruth's Avatar
Shane Carruth
Thread Starter
|
Senior User
Joined: Dec 2014
Posts: 149
Likes: 0
From: Reno, Nv
My concern is the connection, both rods are a sold shaft and but the new one is a thicker diameter so leads to a sloppy connection for the old one. The other concern is that the new shaft is longer and then will screw with the braking ratio. The mounting bracket is the same for old and new MC. And I can't pass it up, Giddy. Yes, it's juvenile but gotta have fun some times.
 
Reply
Old Apr 1, 2016 | 11:40 AM
  #41  
markeyd's Avatar
markeyd
Senior User
Joined: Jun 2015
Posts: 239
Likes: 3
Originally Posted by Shane Carruth
My concern is the connection, both rods are a sold shaft and but the new one is a thicker diameter so leads to a sloppy connection for the old one. The other concern is that the new shaft is longer and then will screw with the braking ratio. The mounting bracket is the same for old and new MC. And I can't pass it up, Giddy. Yes, it's juvenile but gotta have fun some times.
Giggidy Giggidy.

In that case I couldn't say without seeing it. This might be something you show or discuss with the vendor.
 
Reply
Old Apr 1, 2016 | 02:51 PM
  #42  
Shane Carruth's Avatar
Shane Carruth
Thread Starter
|
Senior User
Joined: Dec 2014
Posts: 149
Likes: 0
From: Reno, Nv






 
Reply
Old Apr 1, 2016 | 04:44 PM
  #43  
ultraranger's Avatar
ultraranger
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2011
Posts: 6,399
Likes: 40
From: El Dorado, Arkansas
Originally Posted by Shane Carruth






Both the pushrods are for a manual brake MC. The one on the right (in the first photo) looks like it may possibly have been modified (the tip/groove cut off and the tip re-rounded).

The pushrod for a manual MC will have a clip on the end (like the one you have pictured on the left in the first photo). There's a receiver groove up inside the piston (in the back end of a manual MC) that the pushrod clip locks into. This is to keep the pushrod from falling out of the back of the MC.

When you get the MC installed, pull the brake pedal back towards the seat. If the rod has no clip on the end and falls out the back of the MC, it's very important that you fabricate some sort of stop to limit the reward travel of the brake pedal, so the pushrod can't fall out of the MC.

--A MC designed for a power brake booster will not have a receiver groove for a pushrod clip.

The pushrod you have pictured on the left came from a vehicle that had a pedal-mounted brake light switch.
 
Reply
Old Apr 1, 2016 | 05:33 PM
  #44  
Shane Carruth's Avatar
Shane Carruth
Thread Starter
|
Senior User
Joined: Dec 2014
Posts: 149
Likes: 0
From: Reno, Nv
The pushrod you have pictured on the left came from a vehicle that had a pedal-mounted brake light switch
interesting the first pic as the reference. The one on the right is the old one and the one on the left is the new dual MC. The old was a single with the extra hole for the brake light sensor and the new one is a dual. Would the stop light sensor attach to the pedal? I've called a brake shop and they said if the push rod is too long it could cause dragging and brake lock up.
 
Reply
Old Apr 1, 2016 | 06:25 PM
  #45  
ultraranger's Avatar
ultraranger
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2011
Posts: 6,399
Likes: 40
From: El Dorado, Arkansas
Originally Posted by Shane Carruth
interesting the first pic as the reference. The one on the right is the old one and the one on the left is the new dual MC. The old was a single with the extra hole for the brake light sensor and the new one is a dual. Would the stop light sensor attach to the pedal? I've called a brake shop and they said if the push rod is too long it could cause dragging and brake lock up.
On second thought, MAYBE the single reservoir MCs didn't have a pushrod that positively engages with the MC. A tandem manual brake MC would have the groove in it for the clip on the pushrod to lock into it so that the pushrod can't just fall out of the MC.

I pulled this single reservoir MC out of the cob webs. --I had replaced it on a friend's '65 Mustang fastback, when I switched it to rear disc brakes and a 'modern' MC (it had factory front discs). The pushrod pulled right out of this MC. --seems strange they (Ford) wouldn't have had the pushrod lock into the back of the manual brake MC.



Some Fords had the brake light switch mounted in the MC --on the old single reservoir MCs. Some brake light switches were mounted on the brake pedal, where the eyelet of the MC pushrod attaches.

On my '69 F100, the brake light switch bracket is attached to the side of the brake pedal and the switch plunger contacts an adjustable bracket that bolts to the under side of the dash.



A simple check to determine if the pushrod is too long would be to see if the brake pedal has any free-play when you pull back on the pedal. If the brake pedal has no rearward free-play, the pushrod is too long and will keep the brakes partially applied, even when you don't have your foot on the brake pedal.
 
Reply



All times are GMT -5. The time now is 04:03 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE