Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

HPOP problem, please help

Thread Tools
 
Search this Thread
 
Old Feb 26, 2016 | 06:09 PM
  #1  
djmechanic's Avatar
djmechanic
Thread Starter
|
Freshman User
Joined: Jan 2016
Posts: 47
Likes: 0
Unhappy HPOP problem, please help

Just put in a new HPOP, from the dealer, in my truck. I had to replace the old HPOP because when I air tested my system, I had air coming out of the turbo oil supply tube hole that is located on top of the oil cooler. I was tolled that my old HPOP had failed. Before putting it all back together, I air tested my system and no air came out of the turbo oil supply tube hole that is located on top of the oil cooler and I found no leaks. Tried stating it, once I put it back together, and oil pressure only reach 370, then it would go down to 344. It would go up and down staying at that range. So I started to take it apart to air test again. I took the passenger side of first and tested it. I had no leaks in the injectors, dummy plug or stand pipe. But I was hearing a loud noise inside the block again. So before taking the driver side of, I took the turbo oil supply tube off to make sure that it was not leaking from there again. Put air in the system and it leaked again from the turbo oil supply tube hole. All my air pressure is escaping through there and I cant do a correct air test on my system. I cant develop enough pressure to check for leaks. Did my HPOP fail again? Or am I doing something wrong? Is this normal? . Please help. Thanking you in advance,
 
Reply
Old Feb 26, 2016 | 06:42 PM
  #2  
dr67's Avatar
dr67
Senior User
Joined: Dec 2007
Posts: 206
Likes: 1
From: Chico, ca
You would not be the first one to get a bad rebuilt part. Check all your pump. Are you air testing in the IPR port, or in the ICP sensor?
 
Reply
Old Feb 26, 2016 | 09:07 PM
  #3  
jetjockey99's Avatar
jetjockey99
Laughing Gas
20 Year Member
Liked
Joined: Jan 2005
Posts: 1,142
Likes: 24
Also if you are testing through the ICP are you commanding the IPR closed?
 
Reply
Old Feb 26, 2016 | 10:09 PM
  #4  
djmechanic's Avatar
djmechanic
Thread Starter
|
Freshman User
Joined: Jan 2016
Posts: 47
Likes: 0
Originally Posted by dr67
You would not be the first one to get a bad rebuilt part. Check all your pump. Are you air testing in the IPR port, or in the ICP sensor?
How do I check my pump. Can I get it tested?
I air test my system though the oil rail, but no though the ICP. I don't test it though the ICP because that can have a leak there too.
Is there a difference testing between the IPR port and the ICP port.
The problem still is that I can't air test my system until I fix my HPOP leak. Isn't the system a close system. So if I add air pressure to the system, should it not retain it? And if it is leaking from the turbo oil supply hole, dose that not mean that my HPOP failed? Any info would help.
 
Reply
Old Feb 27, 2016 | 09:17 AM
  #5  
jetjockey99's Avatar
jetjockey99
Laughing Gas
20 Year Member
Liked
Joined: Jan 2005
Posts: 1,142
Likes: 24
The IPR port is where the IPR is located , so if you have the correct adapter you can test there, the only advantage is that, at least the one I have you don't have to command the IPR closed as the adapter simulates a closed IPR. Other than that testing from the ICP or the oil rail works as long as you command the IPR closed, if you don't the system is not closed as the IPR dumps pressure back to the oil gallery.
 
Reply
Old Feb 27, 2016 | 10:36 AM
  #6  
dr67's Avatar
dr67
Senior User
Joined: Dec 2007
Posts: 206
Likes: 1
From: Chico, ca
You will need to command the IPR closed or the air will leak into the crank case.
 
Reply
Old Feb 27, 2016 | 11:44 AM
  #7  
djmechanic's Avatar
djmechanic
Thread Starter
|
Freshman User
Joined: Jan 2016
Posts: 47
Likes: 0
Thank you guys for all the help. I think I know now what to do. I will give you guys an update in a couple of days.
 
Reply
Old Feb 27, 2016 | 10:58 PM
  #8  
djmechanic's Avatar
djmechanic
Thread Starter
|
Freshman User
Joined: Jan 2016
Posts: 47
Likes: 0
Originally Posted by dr67
You will need to command the IPR closed or the air will leak into the crank case.
I think that when I put air pressure in the oil rails, the pressure is going back to where the oil cooler sits. I am going to try putting air pressure through the IPR. If it works the way it has been suggested and how it think it should work, I should get no air pressure back to the oil cooler. Then my system will be closed and I will be able to check for the leak that my system has. And once again, thank you guys for all the help. Hopefully this will help me find my leak.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Feb 28, 2016 | 07:25 AM
  #9  
WatsonR's Avatar
WatsonR
Lead Driver
Joined: May 2014
Posts: 6,545
Likes: 13
From: Virginia Beach VA
testing thru the IPR should have zero leaks for a good test.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jessev1978
6.0L Power Stroke Diesel
5
Mar 15, 2019 03:01 PM
jessev1978
6.0L Power Stroke Diesel
5
Feb 11, 2019 08:35 PM
Rob_A
6.0L Power Stroke Diesel
6
Sep 3, 2018 10:37 PM
LeoJr
1999 - 2003 7.3L Power Stroke Diesel
8
Aug 17, 2016 05:41 AM
Flybooner
6.0L Power Stroke Diesel
6
Mar 1, 2013 06:23 PM




All times are GMT -5. The time now is 03:31 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE