Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

2002 F250 Brake Problem

Thread Tools
 
Search this Thread
 
Old Feb 12, 2016 | 08:26 PM
  #16  
Hogsters's Avatar
Hogsters
Thread Starter
|
New User
Joined: Feb 2016
Posts: 12
Likes: 0
I had her just pump the pedal until I got fluid, but since I never got fluid she I didn't feel there was a need to hold the pedal down. Are you saying just pumping the pedal won't get the fluid to the bleeders? I've bled brakes before but never had an issue with no fluids squirting out.
 
Reply
Old Feb 12, 2016 | 08:37 PM
  #17  
davester250's Avatar
davester250
More Turbo
Joined: Aug 2015
Posts: 614
Likes: 1
For 2-person bleeding, the process is:

Person A at the caliper
Person B operating the brake pedal

A opens the bleeder screw
A tells B to step AND hold down the brake pedal
B tells A "down" or whatever
A closes bleeder screw
A tells B to release brake pedal

lather, rinse, repeat.

somewhere in there, you periodically check/fill master cylinder.

But if you got NO fluid out of any of the bleeders at any time during this process, even just opening the bleeders and pumping a bunch of times, something else is wrong or the system somehow got pumped full of air.

Given your test of the MC by releasing the brake lines and brake fluid comes out of the MC there when you press the pedal, it sounds like the MC is working well enough.

Go downstream to the ABS controller and see what's happening there [basically do the same there as you did at the MC].
 
Reply
Old Feb 12, 2016 | 08:41 PM
  #18  
Hogsters's Avatar
Hogsters
Thread Starter
|
New User
Joined: Feb 2016
Posts: 12
Likes: 0
I had her pump the pedal several times but never got any fluids to squirt out so I didn't feel there was any reason to just hold the pedal down. Are you saying fluid wont make it to the bleeders unless you hold the pedal down? I've always said pump five times and hold, and repeat until no air was coming out, and yes making sure the fluid in the MC doesn't empty. Now going to the ABS controller and do the same thing? I don't even know where the ABS is or what it looks like...
 
Reply
Old Feb 12, 2016 | 09:02 PM
  #19  
davester250's Avatar
davester250
More Turbo
Joined: Aug 2015
Posts: 614
Likes: 1
As you press the brake pedal, the MC pumps brake fluid into the brake lines.
When you hold the brake pedal, it keeps the system static, so no fluid goes in or out of the MC into the brake lines
When you release the brake pedal, it releases pressure [and actually vacuums] brake fluid from the brake lines.

When bleeding brakes, you want to make sure the bleeder screws are closed when you release the brake pedal. If it is open, then air will be sucked in as the MC returns to it's 'released' position. When the bleeder screw is closed when you release the brake pedal, the MC will draw some fluid from the lines and/or allow more fluid from the reservoir to enter the MC.
 
Reply
Old Feb 12, 2016 | 09:12 PM
  #20  
Hogsters's Avatar
Hogsters
Thread Starter
|
New User
Joined: Feb 2016
Posts: 12
Likes: 0
Ill give another try tomorrow and post back with results....thanks to all for helping out!
 
Reply
Old Feb 12, 2016 | 10:20 PM
  #21  
99f350sd's Avatar
99f350sd
Lead Driver
20 Year Member
Joined: May 2003
Posts: 9,303
Likes: 48
From: Lyndonville, Vermont
Club FTE Silver Member

Originally Posted by Hogsters
By cracking the bleeders open and even taking them out, I still didn't get any fluid to squirt out, and couldn't feel or ear any air. I had my wife pumping the brake pedal repeatedly while I did this. The brake pedal goes all the way to the floor with no resistance. I just now tried the two lines that go into the MC and had her pump the brake real slow and fluid did squirt come out at both lines. Does this mean the MC works and the problem lies somewhere else?
What I would do is get some caps and block off the MC..see if you have a good pedal..that would eliminate the MC and point to the antilock brake assembly...
Also check all four calipers make sure all looks well with pads etc.
 
Reply
Old Feb 13, 2016 | 06:56 AM
  #22  
dexterous's Avatar
dexterous
New User
10 Year Member
Joined: May 2013
Posts: 20
Likes: 0
I had a similar problem while bleeding the brakes on my truck and eventually figured out that the idiot woman in the cab was pressing the gas pedal instead of the brake pedal because she got "confused". Any chance of that?
 
Reply
Old Feb 13, 2016 | 10:16 AM
  #23  
Hogsters's Avatar
Hogsters
Thread Starter
|
New User
Joined: Feb 2016
Posts: 12
Likes: 0
Originally Posted by 99f350sd
What I would do is get some caps and block off the MC..see if you have a good pedal..that would eliminate the MC and point to the antilock brake assembly...
Also check all four calipers make sure all looks well with pads etc.
Would you happen to know what thread size they might be?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Feb 13, 2016 | 12:30 PM
  #24  
Hogsters's Avatar
Hogsters
Thread Starter
|
New User
Joined: Feb 2016
Posts: 12
Likes: 0
Ok went back tried bleeding brakes again as mentioned and still no fluids. Next Ill disconnect the two lines at the MC and screw in a couple of brass plugs at the two holes and check if I have resistant's on the brake pedal. Anyone know what size thread for those two lines at the MC?
 
Reply
Old Feb 15, 2016 | 10:34 PM
  #25  
darkjedi351's Avatar
darkjedi351
Tuned
Joined: Sep 2014
Posts: 368
Likes: 0
From: Ventura, Ca
Originally Posted by Hogsters
I had her pump the pedal several times but never got any fluids to squirt out so I didn't feel there was any reason to just hold the pedal down. Are you saying fluid wont make it to the bleeders unless you hold the pedal down? I've always said pump five times and hold, and repeat until no air was coming out, and yes making sure the fluid in the MC doesn't empty. Now going to the ABS controller and do the same thing? I don't even know where the ABS is or what it looks like...
if you had the bleeders open as she was applying and removing pressure from the brake pedal(up and down) than you definitely have air in the brake system.
we always pumped until we felt pressure and then held the pedal and shouted pressure so the guy at the calipers knew to open the bleeder
then he would close the bleeder and shout, ok pump it again. then repeat at each corner.


you should try gravity bleeding them,
get 4- 12 oz clear plastic water bottles and about 6-8" 1/4 vacuum hose for each bottle,
put holes in the water bottle lids for the hose to go through and put zip ties on the hose inside of the cap so the hose wont pull through,
make some wire hangers for the bottle to hang on the caliper.


attach each hose to the bleeders on all 4 calipers and open all 4 bleeders
fill the brake fluid reservoir to the top and leave the lid off before opening the bleeders. have extra fluid ready to add. you can do this alone but it's better with 2 people. one person watching the fluid/adding fluid making sure it doesn't run dry and another person checking all 4 corners for air and closing them off from farthest to closest.
after you gravity bleed you can pressure bleed to be sure.


gravity bleeding is also a great way to flush out old fluid
 
Reply
Old Feb 15, 2016 | 10:37 PM
  #26  
darkjedi351's Avatar
darkjedi351
Tuned
Joined: Sep 2014
Posts: 368
Likes: 0
From: Ventura, Ca
Originally Posted by Hogsters
Ok went back tried bleeding brakes again as mentioned and still no fluids. Next Ill disconnect the two lines at the MC and screw in a couple of brass plugs at the two holes and check if I have resistant's on the brake pedal. Anyone know what size thread for those two lines at the MC?
careful of what thread pitch your plugs are. I forget if they're 1/4" np or 3/8's
 
Reply
Old Feb 16, 2016 | 08:54 AM
  #27  
wrvond's Avatar
wrvond
Cargo Master
Joined: Oct 2015
Posts: 2,745
Likes: 72
From: West Virginia
Originally Posted by Hogsters
Ok went back tried bleeding brakes again as mentioned and still no fluids. Next Ill disconnect the two lines at the MC and screw in a couple of brass plugs at the two holes and check if I have resistant's on the brake pedal. Anyone know what size thread for those two lines at the MC?
I don't know the size, but they are a tapered thread. You don't really need to plug them though. If you remove each fitting, on at a time, a simple press on the brake pedal will let you know if the master cylinder piston is pushing any fluid. It will jet out of the hole, so you'll want a rag to catch the fluid and keep it from spraying everything under the hood. Brake fluid will eat paint.

If you are set on plugging the outlets on the master cylinder, simply purchase a short steel brake line at Auto Zone or similar, cut the line so it's about an inch or two long then crimp it closed. Now you have a plug.
 
Reply
Old Feb 16, 2016 | 07:00 PM
  #28  
Hogsters's Avatar
Hogsters
Thread Starter
|
New User
Joined: Feb 2016
Posts: 12
Likes: 0
Master Cylinder replaced......problem solved. Thanks to all that helped out.
 
Reply
Old Feb 16, 2016 | 09:20 PM
  #29  
davester250's Avatar
davester250
More Turbo
Joined: Aug 2015
Posts: 614
Likes: 1
excellent news.

I'm not sure if this applies to your truck, but if you have an ABS controller, you MAY need to get the dealer or use a special ODB tool to properly bleed it, and then you can bleed the lines to each wheel.
 
Reply
Old Feb 17, 2016 | 08:08 AM
  #30  
Hogsters's Avatar
Hogsters
Thread Starter
|
New User
Joined: Feb 2016
Posts: 12
Likes: 0
Originally Posted by davester250
excellent news.

I'm not sure if this applies to your truck, but if you have an ABS controller, you MAY need to get the dealer or use a special ODB tool to properly bleed it, and then you can bleed the lines to each wheel.

I first bench bleed the MC and then installed bleeding just the MC lines after installing, then I was able to bleed all lines with the fluid squirting out properly... stops on a dime but I will keep an eye out. thanks again!
 
Reply



All times are GMT -5. The time now is 01:44 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE