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EGT Sensor Failure - Twice - Concern?

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Old Jan 28, 2016 | 09:44 AM
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W7PSK
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EGT Sensor Failure - Twice - Concern?

Had CEL light and took truck to dealer and they replaced Bank 1 sensor 4, two days later, CEL again Bank 1 sensor 3.

A. Should I be concerned about something else.
B. Ive trouble shot many EGT sensors on Airplanes, and we could tell if there was a failure coming if a couple failed by testing the sensors themselves. My Service Manager told me there is no way they can check the others out. That sounds like Bull to me.
 
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Old Jan 28, 2016 | 11:41 AM
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Ford_Doctor
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Not really bull at all. These sensors usually fail fairly rapidly and the PCM parameters that check them do a pretty good job at picking up faults using a rationality check on initial cold start, during warm-up and continuous monitor during operation. It is in all reality possible to watch the sensor voltages and temperature readings and maybe catch a sensor going a little off. With all of the times I have done this I can honestly say I have seen a sensor do this only one time. To get it to "fail" I had to begin a manual regeneration and it then went off the scale. Hopefully this answers your question - unfortunately in most instances a tech is simply not going to see anything other than a sensor that is reading way off or as we say, a hard fault. A continuous memory code is typically enough to raise suspicion about a "failing" sensor. Other than that there is no absolute test or way to predict an EGT sensor failure.
 
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