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Old Jan 9, 2016 | 09:03 AM
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78 electrical problem

hello everyone, im new to the forum but have been searching on here and other sites for a few days to find some help and checked all i found with no luck so maybe you guys can help.

i just got a 78 f150 ranger and it has no power anywhere. when i put a jumper from the battery to the hot side of the ignition module i get power. with out that nothing to fuse block headlights or ignition switch. when i jumper it i can jump the solenoid and the coil to start it then pull the wire off the battery and kill it. i have 2 wires off the solenoid i traced and one goes under the dash to a 3 prong plug that is yellow and looks like a trailer plug but nothing goes to it. checked the fuseable links and they're good, grounds are good.
i dont know much about wiring and it even has my buddy stumped and he has been working on old fords since he could walk.
really need some help because im lost. another friend said that jumping the way i did is back feeding the system and sending power to the wrong side of the fuses but i don't know.
any suggestions?
 
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Old Jan 9, 2016 | 09:59 AM
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Was it starting and running OK before the current no power problem ?
Sounds to me that you are not getting + 12 volts to the ignition switch OR if there is + 12 volts at the switch, the switch may be bad.
 
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Old Jan 9, 2016 | 10:13 AM
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i just got it Thursday. it was like this when i got it. guy said he drove it til it lost power, but my buddy doesn't think he ever did,he thinks i have complete harness missing but doesn't know. when i jump it it gets power to everything while its running but if not, i got nothing.
 
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Old Jan 9, 2016 | 10:15 AM
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i replaced the switch with a brand new one. if i wasn't getting power to the switch wouldn't i still be able to turn on the headlights?
 
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Old Jan 9, 2016 | 12:58 PM
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I would think so. I will look at mine when I get home and tell you what plugs into that plug
 
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Old Jan 9, 2016 | 02:36 PM
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Originally Posted by Jkenosh
I would think so. I will look at mine when I get home and tell you what plugs into that plug
thank you. that plug under the dash that runs to the solenoid is the one that has me most confused doesn't have a place to go in my truck.
 
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Old Jan 9, 2016 | 04:52 PM
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First, Hello and Welcome to the site.

There are fusible links that supply power from the solenoid (+) to the truck. In an overload, or short circuit condition, these will open up and cause the problems you describe.

These fusible links look like regular wire, but they are undersized and designed to open under excessive load. Typically there are one or two that come off the (+) side of the solenoid. They are usually marked as a fusible link and their size. They are a one time act and should be replaced with the same size replacement link.

You will need to identify and fix the overload / short before replacing the link. Otherwise the problem will take out the new link.
My guess is that the previous owner made some change to the truck that caused the link to let go. Trailer wiring, new stereo, etc.

Use the search function here and you should find wiring diagrams and pictures that will help.

Chasing wiring problems is not difficult, but it does require a slow, comprehensive approach. Don't assume anything and prove out everything, one wire at a time.

Good luck.
 
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Old Jan 9, 2016 | 07:46 PM
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Originally Posted by Roger Carter
First, Hello and Welcome to the site.

There are fusible links that supply power from the solenoid (+) to the truck. In an overload, or short circuit condition, these will open up and cause the problems you describe.

These fusible links look like regular wire, but they are undersized and designed to open under excessive load. Typically there are one or two that come off the (+) side of the solenoid. They are usually marked as a fusible link and their size. They are a one time act and should be replaced with the same size replacement link.

You will need to identify and fix the overload / short before replacing the link. Otherwise the problem will take out the new link.
My guess is that the previous owner made some change to the truck that caused the link to let go. Trailer wiring, new stereo, etc.

Use the search function here and you should find wiring diagrams and pictures that will help.

Chasing wiring problems is not difficult, but it does require a slow, comprehensive approach. Don't assume anything and prove out everything, one wire at a time.

Good luck.
thanks for the welcome.
i used a tester and have power on both sides if the links in both wires.
they are.both hot as far as i can trace them
 
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Old Jan 10, 2016 | 09:18 AM
  #9  
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Check the BLACK/YELLOW wire at the ignition switch for power. Its a direct feed off the solenoid thru a fusible link.
Tug on the fusible links, they may be burnt but touching inside the insulation. They will pass enough current to light a test light but not enough to do anything else. I chased that for a week.

You can register on Autozone's website and get the wiring diagrams for free.
 
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Old Jan 10, 2016 | 12:38 PM
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Originally Posted by aqqus
Check the BLACK/YELLOW wire at the ignition switch for power. Its a direct feed off the solenoid thru a fusible link.
Tug on the fusible links, they may be burnt but touching inside the insulation. They will pass enough current to light a test light but not enough to do anything else. I chased that for a week.

You can register on Autozone's website and get the wiring diagrams for free.
thank you i will check that when i get to my shop.
 
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Old Jan 11, 2016 | 12:44 PM
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Have you checked the battery terminals for corrosion around the connections? Get even a small bit of corrosion encircling the terminals and your connections and it'll act like insulation....lets just enough juice through to seem like the connections are good, but won't let enough current/voltage get by to fire up the engine.

Battery cables don't have any stiff spots along their lengths from A to B? ....they're flexible enough to bend easily?

Does your solenoid have a good, clean ground between it and the inner fenderwell?

Sure you have enough grounds, and connected in the right areas....Bat (-) to block and frame, engine to firewall, good cable to starter, good ground from alternator,....etc?

Brain box checks out ok?
 
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Old Jan 11, 2016 | 03:15 PM
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Originally Posted by Filthy Beast
Have you checked the battery terminals for corrosion around the connections? Get even a small bit of corrosion encircling the terminals and your connections and it'll act like insulation....lets just enough juice through to seem like the connections are good, but won't let enough current/voltage get by to fire up the engine.

Battery cables don't have any stiff spots along their lengths from A to B? ....they're flexible enough to bend easily?

Does your solenoid have a good, clean ground between it and the inner fenderwell?

Sure you have enough grounds, and connected in the right areas....Bat (-) to block and frame, engine to firewall, good cable to starter, good ground from alternator,....etc?

Brain box checks out ok?
new positive battery cable, i checked the ground off the battery to the block and cleaned it and made sure it was tight. the solenoid was lose on the fender i snuged them down. starter cable seemed good. good ground to fire wall and block. didn't check if there was one to frame. will be back to work on it Wednesday and Thursday, was too cold this weekend haha.
will give updates then and pictures if it will load them.
thanks for the info.
 
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Old Jan 12, 2016 | 08:33 AM
  #13  
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Originally Posted by direwolf87
when i jumper it i can jump the solenoid and the coil to start it then pull the wire off the battery and kill it.
Have you tried jumping the solenoid from the S termnial (The one closest to the battery) to the starter cable? The solenoid needs/wants a good ground to do it's thing.

Maybe you did, I just didn't understand.

Have you tested the solenoid....they can be temperamental as an ex- wife.
Could be open on the inside - magnet could have developed an open for some reason, not closing and not allowing the juice to flow from the S to I termnial, to the starter termninal. Beat on it for a bit - see if you get anywhere. (The answer to all vehicle/life's problems - take the BFH to it).

If it was shorted, it would always run, or depending on the battery's health, you'd get that kkkklllllllllllliiiiiicccckkkkk sound. (Again, take the BFH to it...or the plastic end of a screwdriver).

You have a neutral safety switch (NSS) and is it in good working order?
 
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Old Jan 13, 2016 | 02:53 AM
  #14  
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Originally Posted by Filthy Beast
Have you tried jumping the solenoid from the S termnial (The one closest to the battery) to the starter cable? The solenoid needs/wants a good ground to do it's thing.

Maybe you did, I just didn't understand.

Have you tested the solenoid....they can be temperamental as an ex- wife.
Could be open on the inside - magnet could have developed an open for some reason, not closing and not allowing the juice to flow from the S to I termnial, to the starter termninal. Beat on it for a bit - see if you get anywhere. (The answer to all vehicle/life's problems - take the BFH to it).

If it was shorted, it would always run, or depending on the battery's health, you'd get that kkkklllllllllllliiiiiicccckkkkk sound. (Again, take the BFH to it...or the plastic end of a screwdriver).

You have a neutral safety switch (NSS) and is it in good working order?
to get any power to the truck i have to run a wire from the positive terminal to the ignition module then to the coil and i have power to lights. then have to jump the solenoid to start it. if i take the wire off the battery it dies and lose all power. solenoid and voltage regulator is new. battery and wires are good. a friend looked at it and said the NSS was wired together so it would start. without the jumper wire from the battery to the ignition module i have 0 power to the truck
 
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Old Jan 13, 2016 | 09:27 AM
  #15  
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I know you've probably heard it all before and by now you're are tired of explaining it..... but do you have the right brain box (module) - it would be the blue one.....And have you checked it to find out if it's still good?

From what side of the module are you jumping it - the input (Cab/firewall side) or the out put - going to the harness(es) side? ( I'm just trying to back trace wires here).

And the coil ohms out good, with snug fasteners, etc?
I'm wondering about the health of your ballast resistor wire.....
 
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