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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Fuel tank problem

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Old Dec 18, 2015 | 08:22 PM
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Fuel tank problem

Have a 1989 F150, 4wd, 6 cylinder Pick UP. I recently installed a front fuel tank with pump and sending unit.


Took a ride and noticed unusual fuel consumption. Scratched my head and did a lot of checking. Kept refilling the front tank.


Today I came home and noticed that there was gas leaking from the fuel inlet of the rear tank which I was not using. Fuel gage of rear tank reads empty so that is a problem needing fixing later.


Why is the fuel being transferred to the rear tank? Other than the gage sending unit, there is nothing wrong with the rear tank that I know of.
 
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Old Dec 18, 2015 | 08:39 PM
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sounds like a bad fuel delivery module
 
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Old Dec 18, 2015 | 09:02 PM
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1989 truck has a dual function reservoir instead of individual high pressure in tank pumps with the associated valves inside the tank.

Fuel transfer is caused by a defective DFR.
 
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Old Dec 19, 2015 | 06:27 AM
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My 1989 Ford truck has fuel pumps inside the tank and one on the drivers side of the frame.
 
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Old Dec 19, 2015 | 06:38 AM
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Originally Posted by njjr
My 1989 Ford truck has fuel pumps inside the tank and one on the drivers side of the frame.
Exactly. ....and a dual function reservoir that controls fuel flow. That's why I am saying the issue is not a bad Fuel Delivery Module (FDM) inside the tank. If your truck was a 1990 and later then I would agree that would be the cause (bad FDM).
 
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Old Dec 19, 2015 | 07:00 AM
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There must be a selector module of some sort on the outside of the tank. Could that be the problem.
 
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Old Dec 19, 2015 | 07:45 AM
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Originally Posted by njjr
There must be a selector module of some sort on the outside of the tank. Could that be the problem.
Dual Function reservoir...

courtesy of Steve83


Fuel Diagram (gas engine):


courtesy of Subford

The frame mounted Dual Function Reservoir is identified as the Mechanical Selector Valve/Reservoir in the diagram above.
 
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Old Dec 19, 2015 | 07:51 AM
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That's what I'm talking about. thanks
 
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