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99 Expedition replace blend door - cut hole method

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Old Nov 24, 2015 | 09:18 AM
  #1  
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rexpedition99
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99 Expedition replace blend door - cut hole method

I have a 99 EB Expedition with Auto temp controls. I have no front heat. I replaced the thermostat and the heater hoses about a year ago due to an overheat problem. At the time I also flushed the heater core. Both heater hoses are getting hot when I have the heat on so I don't think my heater core is blocked.

The AC works fine (thank god b/c I am in FL) but I can't hear the blend door or any clicking when I increase the temp to the highest heat setting on a cold morning. So I think maybe the blend door is stuck in the cooling position.

Since I don't hear the clicking of a broken blend door hinge, I was thinking it could be the actuator. In the interest of time and laziness, I was thinking of attempting the "cut a hole behind the glove-box" method to get a look at the blend door operation and to replace it or the actuator if needed.

My question is, can I replace the actuator through the hole, or do I still need to remove the center console?
 
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Old Nov 26, 2015 | 10:40 AM
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Originally Posted by rexpedition99
My question is, can I replace the actuator through the hole, or do I still need to remove the center console?
Not to oversimplify it, but it depends on how big of a hole you make.
 
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Old Nov 29, 2015 | 08:00 AM
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blend door repair

I replaced my blend door. Used one of those vibrating blade cutters. I had to cut out the plastic top of the bottom air tunnel under the dash to be able to unbolt and install new one. Just put a piece of sheet metal with duct tape back over the tunnel, cant see it. worked fine after install. took a while and lots of scratches.
 
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Old Nov 30, 2015 | 09:44 AM
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Originally Posted by alloro
Not to oversimplify it, but it depends on how big of a hole you make.
I was going to cut a hole about as big as the one in this video at about the 6 minute mark.


This video is of an F150, and In the beginning of the video he shows that you have to take off a black cover under the center of the dash to get to the actuator. The F150 did not have a center console, but for my Expy, if it is in the same spot, I would have to remove the center console.

Jmmranger, how long did it take?
 
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Old Dec 2, 2015 | 01:14 PM
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You will still need to get underneath the dash. This is where the blend door motor is. It is flat and square with a shaft that connects to the blend door. You should replace this as well.
 
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