Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

thinking outside the box... plenums/spider

Thread Tools
 
Search this Thread
 
Old Oct 27, 2015 | 01:27 PM
  #1  
lee00's Avatar
lee00
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2006
Posts: 1,952
Likes: 1
From: Knoxville, TN
thinking outside the box... plenums/spider

Ok so I am just spit balling here....

With money tight and doing my upgrades in stages to an extent, this is what I am wondering...

Would it be possible to go from the stock turbo into a spyder then into the riff raff plenums? Skipping an intercooler for now...

I realize I would have to fab up some piping to go from the stock turbo to the spider....and I would have to step up in pipe inner diameter to match the two... I am thinking it would basically be a "u" shaped piece...

I don't have the money for the intercooler or a bigger turbo at the moment and with the engine out, doing efuel, up pipes, now would also be the time to do the plenums...but they don't work with a stock turbo..

Thoughts?
 
Reply
Old Oct 27, 2015 | 02:22 PM
  #2  
nossliw's Avatar
nossliw
Cargo Master
Joined: Nov 2010
Posts: 2,797
Likes: 10
Originally Posted by lee00
Ok so I am just spit balling here....

With money tight and doing my upgrades in stages to an extent, this is what I am wondering...

Would it be possible to go from the stock turbo into a spyder then into the riff raff plenums? Skipping an intercooler for now...

I realize I would have to fab up some piping to go from the stock turbo to the spider....and I would have to step up in pipe inner diameter to match the two... I am thinking it would basically be a "u" shaped piece...

I don't have the money for the intercooler or a bigger turbo at the moment and with the engine out, doing efuel, up pipes, now would also be the time to do the plenums...but they don't work with a stock turbo..

Thoughts?


I have made a fewof these with and without intercoolers on 2" or 3" plenums. Its very simple, you need 2 1/4" u bend and a 3" u-bend to make the "y". The 3" will be your base "y" into the 3" boots. A hole will be cut/plasma/torched into the 3" u bend to receive the 2 1/4" pipe flush welded. Cut the neck that mates to the turbo outlet of the stock Y and weld it to the other end of the 2 1/4" pipe. It takes a little creativity with angle to make it look factory, but its fairly straight forward. I do not have any pics of the 2" plenum setup or 3" plenum setups without an IC..

Here is a pic of the first one I ever did with 3" plenums and an IC on a stock turbo. Not perfect, and have made the setup look much better since fabbing on other trucks. It used a shaved 99.5+ x pipe, but a 3" u bend is much cheaper and less time consuming. Didn't have anything sitting around except reducers, now I can roll or have another shop roll a coned sheet for 2 to 3".





 
Reply
Old Oct 27, 2015 | 02:54 PM
  #3  
lee00's Avatar
lee00
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2006
Posts: 1,952
Likes: 1
From: Knoxville, TN
Originally Posted by nossliw
I have made a fewof these with and without intercoolers on 2" or 3" plenums. Its very simple, you need 2 1/4" u bend and a 3" u-bend to make the "y". The 3" will be your base "y" into the 3" boots. A hole will be cut/plasma/torched into the 3" u bend to receive the 2 1/4" pipe flush welded. Cut the neck that mates to the turbo outlet of the stock Y and weld it to the other end of the 2 1/4" pipe. It takes a little creativity with angle to make it look factory, but its fairly straight forward. I do not have any pics of the 2" plenum setup or 3" plenum setups without an IC..

Here is a pic of the first one I ever did with 3" plenums and an IC on a stock turbo. Not perfect, and have made the setup look much better since fabbing on other trucks. It used a shaved 99.5+ x pipe, but a 3" u bend is much cheaper and less time consuming. Didn't have anything sitting around except reducers, now I can roll or have another shop roll a coned sheet for 2 to 3".
Thank you that helps!
Will I loose some boost going from small turbo outlet 2.25" to 3" plenums?
 
Reply
Old Oct 27, 2015 | 04:31 PM
  #4  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,376
Likes: 605
From: evansville in
Lee,what nick is showing is to add an ic.

If you are not adding one then you just want to go from stock turbo to 3" plenums if i understand correctly...
 
Reply
Old Oct 28, 2015 | 06:59 AM
  #5  
lee00's Avatar
lee00
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2006
Posts: 1,952
Likes: 1
From: Knoxville, TN
Originally Posted by fordman67
Lee,what nick is showing is to add an ic.

If you are not adding one then you just want to go from stock turbo to 3" plenums if i understand correctly...
Aaron, You are correct on the stock turbo to 3"...however I was hoping to keep and re use the spider when I do upgrade turbos...
 
Reply
Old Oct 28, 2015 | 07:04 AM
  #6  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,376
Likes: 605
From: evansville in
That might be possible to go turbo to 3" plenums.I doubt much improvement tho.
No way it could be reused on ic setup tho.
I would stick with the stock plenums until you upgrade turbo.
 
Reply
Old Oct 28, 2015 | 05:55 PM
  #7  
dclack's Avatar
dclack
Fleet Mechanic
15 Year Member
Liked
Joined: Jan 2011
Posts: 1,793
Likes: 74
From: Richland, WA
Correct me if I'm wrong here, but a stock Y-pipe is 2" to a 2" plenum. You want to go to a 3" plenum, right? The e99 trucks are 3" spider to a 2" plenum. So get a set of e99 boots and use the stock Y-pipe. Or is the e99 spider only 2.5"?
 
Reply
Old Oct 28, 2015 | 06:17 PM
  #8  
MOOSE_MACHINE's Avatar
MOOSE_MACHINE
Postmaster
Joined: Mar 2004
Posts: 3,897
Likes: 9
Mmmm. I think you have it backwards. The e99 plenums are still 2" I think. Correct me if I am wrong
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Every 2026 Ford Engine Explained

 Brett Foote
story-1

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-2

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-3

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-4

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-5

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-6

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-7

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-8

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-9

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
Old Oct 28, 2015 | 06:39 PM
  #9  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,376
Likes: 605
From: evansville in
Its gonna b custom.it might b able to be built maybe.that turn down to a y piece from the turbo may be very tight.
I don't think its worth the effort.when he upgrades turbo just do proper plenums then.I'm also thinking that the thick biller plenums and turbo inlet boot may be even tighter than normal..
 
Reply
Old Oct 28, 2015 | 07:19 PM
  #10  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,272
Likes: 1,654
From: Las Cruces New Mexico
The e99 have the 2" intake plenums same as our obs trucks, the e99 spider has 2.5" to 2" reducer boots.
 
Reply
Old Oct 29, 2015 | 08:38 AM
  #11  
lee00's Avatar
lee00
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2006
Posts: 1,952
Likes: 1
From: Knoxville, TN
Originally Posted by fordman67
Its gonna b custom.it might b able to be built maybe.that turn down to a y piece from the turbo may be very tight.
I don't think its worth the effort.when he upgrades turbo just do proper plenums then.I'm also thinking that the thick biller plenums and turbo inlet boot may be even tighter than normal..

Rather than going turbo outlet to spider This is more of what I was thinking... Pardon the rough ms paint but my drawing skill are lacking...



This is what I was originally wondering about...


 
Reply
Old Oct 29, 2015 | 12:49 PM
  #12  
dclack's Avatar
dclack
Fleet Mechanic
15 Year Member
Liked
Joined: Jan 2011
Posts: 1,793
Likes: 74
From: Richland, WA
Originally Posted by MOOSE_MACHINE
Mmmm. I think you have it backwards. The e99 plenums are still 2" I think. Correct me if I am wrong
Yes, but I know that they use a reducer boot at the spider and was thinking that it may be a 3-2" boot, but as verified below, it is only a 2.5-2" reducer.

Originally Posted by z31freakify
The e99 have the 2" intake plenums same as our obs trucks, the e99 spider has 2.5" to 2" reducer boots.
So if the OP really wants to add the 3" plenums now, couldn't he just use the stock Y-pipe with a this 3-2" reducer? Tube Reducer
 
Reply
Old Oct 29, 2015 | 12:59 PM
  #13  
lee00's Avatar
lee00
Thread Starter
|
Fleet Mechanic
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2006
Posts: 1,952
Likes: 1
From: Knoxville, TN
Originally Posted by dclack
Yes, but I know that they use a reducer boot at the spider and was thinking that it may be a 3-2" boot, but as verified below, it is only a 2.5-2" reducer.



So if the OP really wants to add the 3" plenums now, couldn't he just use the stock Y-pipe with a this 3-2" reducer? Tube Reducer
Thats a handy link...Thank you.
 
Reply
Old Oct 29, 2015 | 06:29 PM
  #14  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,272
Likes: 1,654
From: Las Cruces New Mexico
Originally Posted by dclack
Yes, but I know that they use a reducer boot at the spider and was thinking that it may be a 3-2" boot, but as verified below, it is only a 2.5-2" reducer.



So if the OP really wants to add the 3" plenums now, couldn't he just use the stock Y-pipe with a this 3-2" reducer? Tube Reducer
Hmm... it never ran through my mind about the 2.5 to 3" boot. it should work
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jayme Duty
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
6
Feb 11, 2011 07:33 AM
Bobbys Big Red Rig
1999 - 2003 7.3L Power Stroke Diesel
4
Sep 3, 2010 10:18 AM
WarOzz
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
11
Aug 8, 2010 10:46 PM
Farmboypowerstroke
1999 - 2003 7.3L Power Stroke Diesel
3
May 9, 2009 09:38 AM
IDPisan
1999 - 2003 7.3L Power Stroke Diesel
26
Jun 9, 2007 02:47 PM




All times are GMT -5. The time now is 01:44 PM.

story-0
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-1
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-2
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-3
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-4
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-5
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-6
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-7
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-8
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-9
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE