Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

She just stopped running

Thread Tools
 
Search this Thread
 
Old Sep 29, 2015 | 09:06 AM
  #1  
rickystratt's Avatar
rickystratt
Thread Starter
|
Freshman User
Joined: Jul 2015
Posts: 38
Likes: 0
She just stopped running

Driving home from work last night my truck just died. I was under load, going up hill, and she just shut down. No power, completely dead.
She'll crank, but not start.
Ever hear of this?
 
Reply
Old Sep 29, 2015 | 09:09 AM
  #2  
MisterCMK's Avatar
MisterCMK
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
Originally Posted by rickystratt
Driving home from work last night my truck just died. I was under load, going up hill, and she just shut down. No power, completely dead.
She'll crank, but not start.
Ever hear of this?
What year is the truck?
 
Reply
Old Sep 29, 2015 | 09:46 AM
  #3  
rickystratt's Avatar
rickystratt
Thread Starter
|
Freshman User
Joined: Jul 2015
Posts: 38
Likes: 0
2005 6.0 266,000 miles
Had my alternator go out just outside of Cheyenne, WY. Battery light went on intermittently while driving from Houston to Portland. She also won't start while hot, let her sit for a few hours and she starts right up.
I'm waiting on my gauge coming UPS so I've got no readings to share. I'm thinking my ficm just quit? Damaged from my alternator issues. A local mechanic hooked it up, while running, to his Snap-On portable, and told me my ficm was going and to do that first. Then everything else is reading bad, IPR, EGR, and glow plugs. He didn't share any codes or numbers with me, I think he just wanted to sell me.
 
Reply
Old Sep 29, 2015 | 10:05 AM
  #4  
WatsonR's Avatar
WatsonR
Lead Driver
Joined: May 2014
Posts: 6,545
Likes: 13
From: Virginia Beach VA
Unplug the ICP and see if it will start when hot. My bet is that you have a leak somewhere in the high pressure oil system, probably dummy plugs and stand pipe or the STC fitting. Cool oil is easier to build pressure with, once warm it takes more to build pressure from thin oil. Why it won't start warm/hot, you've got a leak.

The alternator is a big deal and so are batteries. It will eat an FICM due to low input voltage, make him give numbers. You need a battery to hold 12.6-12.8 volts and an alternator capable of outputting at least 13.2-13.6volts. If its outputting less, its suspect. Batteries need to be independent load tested. Replace them as required.

FICM needs at least 11.5volt input and output anything above 45v to the injectors. If its doing less than 45v output, it needs replaced.

Do the batteries, alternator and FICM if needed, I gave you numbers to go by. The leak is important, will cost some money to fix and some down time to air test the HPO system and then fix the issues.

oh, if the IPR is 85%, its fully open trying to build pressure (its the regulator), the ICP is telling what the pressure is. You need at least 500ICP to start the truck. Idle should be above 580ICP and IPR should be around 21%. If IPR is 24-26% or more, that would confirm you have a leak... these are at idle numbers.
 
Reply
Old Sep 29, 2015 | 10:06 AM
  #5  
bobv60's Avatar
bobv60
Fleet Mechanic
Joined: May 2011
Posts: 1,866
Likes: 84
From: Rainier OR
Without data all anyone can do is guess.
 
Reply
Old Sep 29, 2015 | 10:14 AM
  #6  
bobv60's Avatar
bobv60
Fleet Mechanic
Joined: May 2011
Posts: 1,866
Likes: 84
From: Rainier OR
Originally Posted by WatsonR
Unplug the ICP and see if it will start when hot. My bet is that you have a leak somewhere in the high pressure oil system, probably dummy plugs and stand pipe or the STC fitting. Cool oil is easier to build pressure with, once warm it takes more to build pressure from thin oil. Why it won't start warm/hot, you've got a leak.

The alternator is a big deal and so are batteries. It will eat an FICM due to low input voltage, make him give numbers. You need a battery to hold 12.6-12.8 volts and an alternator capable of outputting at least 13.2-13.6volts. If its outputting less, its suspect. Batteries need to be independent load tested. Replace them as required.

FICM needs at least 11.5volt input and output anything above 45v to the injectors. If its doing less than 45v output, it needs replaced.

Do the batteries, alternator and FICM if needed, I gave you numbers to go by. The leak is important, will cost some money to fix and some down time to air test the HPO system and then fix the issues.

oh, if the IPR is 85%, its fully open trying to build pressure (its the regulator), the ICP is telling what the pressure is. You need at least 500ICP to start the truck. Idle should be above 580ICP and IPR should be around 21%. If IPR is 24-26% or more, that would confirm you have a leak... these are at idle numbers.
IPR=85% is full closed
 
Reply
Old Sep 29, 2015 | 10:34 AM
  #7  
WatsonR's Avatar
WatsonR
Lead Driver
Joined: May 2014
Posts: 6,545
Likes: 13
From: Virginia Beach VA
Originally Posted by bobv60
IPR=85% is full closed
Thanks...need another coffee
 
Reply
Old Sep 29, 2015 | 11:07 AM
  #8  
rickystratt's Avatar
rickystratt
Thread Starter
|
Freshman User
Joined: Jul 2015
Posts: 38
Likes: 0
The way she died while driving, just completely shut down, makes me think the ficm just finally quit working? Even with my warm start issues, when she ran, she ran great, but I did notice a decline in performance and fuel mileage.
Thanks for your replies guys, I'm very grateful and I value all of your input.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Sep 29, 2015 | 11:12 AM
  #9  
WatsonR's Avatar
WatsonR
Lead Driver
Joined: May 2014
Posts: 6,545
Likes: 13
From: Virginia Beach VA
when it was running... at first start, was it rough until warm? FICMs run better with some heat. You could put the hair dryer on it to warm it up and try that.

And like Bob said... you really need those gauges to be sure.
 
Reply
Old Sep 29, 2015 | 01:42 PM
  #10  
bobv60's Avatar
bobv60
Fleet Mechanic
Joined: May 2011
Posts: 1,866
Likes: 84
From: Rainier OR
I had a very similar problem with a 2005 motor in my 03 truck. Just died going up a hill. Ended up being the IPR stuck. Again, To much that can cause it not to run, and too much $$$ to just throw parts at it.
Where are you located? Maybe someone with a scan tool can come help.
One thing to keep in mind the IPR% is commanded position, not actual position. It can show closed and be stuck open
 
Reply
Old Sep 29, 2015 | 01:44 PM
  #11  
MisterCMK's Avatar
MisterCMK
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Liked
Joined: Mar 2003
Posts: 24,724
Likes: 74
From: Blue Hill Township
Originally Posted by WatsonR
Unplug the ICP and see if it will start when hot. My bet is that you have a leak somewhere in the high pressure oil system, probably dummy plugs and stand pipe or the STC fitting. Cool oil is easier to build pressure with, once warm it takes more to build pressure from thin oil. Why it won't start warm/hot, you've got a leak.

The alternator is a big deal and so are batteries. It will eat an FICM due to low input voltage, make him give numbers. You need a battery to hold 12.6-12.8 volts and an alternator capable of outputting at least 13.2-13.6volts. If its outputting less, its suspect. Batteries need to be independent load tested. Replace them as required.

FICM needs at least 11.5volt input and output anything above 45v to the injectors. If its doing less than 45v output, it needs replaced.

Do the batteries, alternator and FICM if needed, I gave you numbers to go by. The leak is important, will cost some money to fix and some down time to air test the HPO system and then fix the issues.

oh, if the IPR is 85%, its fully open trying to build pressure (its the regulator), the ICP is telling what the pressure is. You need at least 500ICP to start the truck. Idle should be above 580ICP and IPR should be around 21%. If IPR is 24-26% or more, that would confirm you have a leak... these are at idle numbers.
Remember the truck shut off while driving...
 
Reply
Old Sep 29, 2015 | 01:58 PM
  #12  
rickystratt's Avatar
rickystratt
Thread Starter
|
Freshman User
Joined: Jul 2015
Posts: 38
Likes: 0
Originally Posted by bobv60
I had a very similar problem with a 2005 motor in my 03 truck. Just died going up a hill. Ended up being the IPR stuck. Again, To much that can cause it not to run, and too much $$$ to just throw parts at it.
Where are you located? Maybe someone with a scan tool can come help.
One thing to keep in mind the IPR% is commanded position, not actual position. It can show closed and be stuck open
I'm in the Pacific Northwest, Hood River, Oregon. New in town, only person I know with a scanguage can't find it. I'm ordering one right now from Advance Auto Parts for $111.00 with code trt30.
I've had a feeling my IPR is bad, I'm about to go try and start her up, hopefully I won't have to tow it. Think the IPR, if it's stuck, will unstick itself? I've noticed that when she won't start while warm, sometimes she will if I step on the fuel pedal lightly. That's what made me think IPR in the first place.
 
Reply
Old Sep 29, 2015 | 02:23 PM
  #13  
thomabb's Avatar
thomabb
Cargo Master
15 Year Member
Joined: Apr 2010
Posts: 2,405
Likes: 4
There is a quick and relatively easy test for the FICM.


 
Reply
Old Sep 29, 2015 | 03:05 PM
  #14  
bobv60's Avatar
bobv60
Fleet Mechanic
Joined: May 2011
Posts: 1,866
Likes: 84
From: Rainier OR
Originally Posted by rickystratt
I'm in the Pacific Northwest, Hood River, Oregon. New in town, only person I know with a scanguage can't find it. I'm ordering one right now from Advance Auto Parts for $111.00 with code trt30.
I've had a feeling my IPR is bad, I'm about to go try and start her up, hopefully I won't have to tow it. Think the IPR, if it's stuck, will unstick itself? I've noticed that when she won't start while warm, sometimes she will if I step on the fuel pedal lightly. That's what made me think IPR in the first place.
I am In rainier OR, Just a little to far for me with the schedule I have right now. Cooling off could let it unstick. I am thinking more like you have a HPOP sys leak that got big enough that it wont start now. Testing will help find the problem. If it is the FICM you can get a replacement power unit from NAPA.
 
Reply
Old Sep 29, 2015 | 03:11 PM
  #15  
bobv60's Avatar
bobv60
Fleet Mechanic
Joined: May 2011
Posts: 1,866
Likes: 84
From: Rainier OR
The Torque pro smart phone app and a Bluetooth adaptor is another option and lees money, and easier to set up. I thought someone around here had the adaptor on Craigslist.
 
Reply



All times are GMT -5. The time now is 08:43 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE