Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

rusty oil pan

Thread Tools
 
Search this Thread
 
Old Feb 4, 2002 | 01:17 AM
  #1  
PAUL_2's Avatar
PAUL_2
Thread Starter
|
Postmaster
25 Year Member
Joined: Jul 1999
Posts: 3,172
Likes: 4
rusty oil pan

 
Reply
Old Feb 10, 2002 | 05:42 PM
  #2  
jethro's Avatar
jethro
Junior User
25 Year Member
Joined: Jul 2000
Posts: 84
Likes: 0
rusty oil pan

[updated:LAST EDITED ON 10-Feb-02 AT 06:44 PM (EST)]94 f150, 302, 4x4.
The oil pan has lots of blister spots on the paint and rust under the blisters. I have to replace the pan gasket because it has deteriorated and leaks. I am considering pulling the pan completely out to repaint it, but that is a major task. I would rather just drop the pan and replace the gasket. Does anyone know if there is a risk the pan may rust all the way through? If this is true that is pitiful. I have seen 60 year old cars in junk heaps that are still holding oil in the pans. Why would these new fords rust out in less than 10 years?
 
Reply
Old Feb 10, 2002 | 05:59 PM
  #3  
Avanti's Avatar
Avanti
Elder User
25 Year Member
Joined: Aug 2000
Posts: 763
Likes: 0
From: home
rusty oil pan

Mine had blisters when I got it 3 years ago on my 92 5.0 F150.I sanded them all & used Rustoleums anti rust stuff called "Reformer". So far no more rust. You could sand them & if none leak coat them with antirust.
 
Reply
Old Feb 10, 2002 | 08:53 PM
  #4  
mmcarter's Avatar
mmcarter
Senior User
Joined: Feb 2002
Posts: 121
Likes: 0
From: Ypsilanti
Post rusty oil pan

I have a 91 F150 with a 4.9 and blister spots all over the oil pan. There is even one that seems to be seeping oil. I am in the process of fixing/replacing my transmission so I am replacing the oil pan and oil pump while I have the trans out.

Marty
 
Reply
Old Feb 11, 2002 | 11:03 AM
  #5  
TallPaul's Avatar
TallPaul
Post Fiend
25 Year Member
Joined: Jan 2000
Posts: 5,860
Likes: 4
From: Metro Detroit (Redford)
rusty oil pan

Mine was like that and one spot felt like it would bow in if you pressed on it. We replaced the pan and from the inside I could see that the old pan was very solid and really didn't need to be replaced. However, we did find the oil pickup screen half clogged with sludge (first 58,000 mile history unknown), so that alone made it worth while pulling the pan (and it was easier since the tranny and clutch were out anyway at the time).

INLINE SIX POWER!
300 Cubic Inches of Low RPM Truck Torque! And twin-I-beams too!
 
Reply
Old Feb 11, 2002 | 09:24 PM
  #6  
mmcarter's Avatar
mmcarter
Senior User
Joined: Feb 2002
Posts: 121
Likes: 0
From: Ypsilanti
rusty oil pan

Dropped my oil pan today and mine was just like TallPaul said. On the outside I would have sworn that the thing was about to pop leaks all over the place, but it was solid on the inside. The seeping oil may have been due to the chipping paint trapping oil from the drain (which was nearby) and the exterior rust on the pan. At 140,000 everything else was ok. I replaced my oil pan anyway and the oil pump.

Marty
 
Reply
Old Feb 13, 2002 | 10:41 PM
  #7  
fish462's Avatar
fish462
Junior User
Joined: Oct 2001
Posts: 93
Likes: 0
From: Tulsa
rusty oil pan

The very bottom of the oil pan on my 94 F-150 300 I6 is missing paint and rusty. I am getting ready to change the pan gasket and I was considering replacing the pan. I also considered having the oil pan powder coated. Is it safe to powder coat the inside of the pan or should I just have the outside coated? Should I skip the powder and just strip and repaint the pan? Does anyone have a good pan for one of these?
 
Reply
Old Feb 14, 2002 | 01:49 AM
  #8  
PatsPOS's Avatar
PatsPOS
Elder User
Joined: Feb 2002
Posts: 636
Likes: 0
From: Portage Twp, PA
rusty oil pan

The early '90s V-8s were the subject of an oil pan recall by Ford...my dad got a new pan put on about three years ago. I'm not sure if that recall applied to the six-bangers though.

Pat
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Feb 14, 2002 | 08:20 AM
  #9  
Green_Monster's Avatar
Green_Monster
Elder User
20 Year Member
Joined: Dec 2001
Posts: 578
Likes: 0
From: Massachusetts, USA
rusty oil pan

I realized the same problem on my 93 F150 with the I6 about 2 years ago, I used a rust converter, rustoleum I think, after i sanded down the loose stuff an d painted obver that and I ahve had no problems at all. I live in New england so if the road salt didn't eat by now i am still good. it all depends whenn you catch it, my cousin had to pull the one off of his 90 F250 cause it basically fell apart on one oil change.
 
Reply
Old Feb 14, 2002 | 05:42 PM
  #10  
jethro's Avatar
jethro
Junior User
25 Year Member
Joined: Jul 2000
Posts: 84
Likes: 0
rusty oil pan

There is no magic about powder coating. It is just paint without the liquid solvents. Before I would go through the expense of powder coating, I would buy a replacement pan that has a good coat of paint. It probably won't cost any more and you get a new pan instead of one that is already rusted. Unless you completely grind all the rust away there is always a risk that the rust will come back in the future, no matter what coating process you use.
 
Reply
Old Feb 15, 2002 | 06:47 PM
  #11  
towing_joe's Avatar
towing_joe
Freshman User
20 Year Member
Joined: Dec 2000
Posts: 40
Likes: 0
rusty oil pan

My 95 F-150 351 was only a small pebble away from losing all of it's oil. The owners before me had a service station always change the oil, and they noticed the pan was bad. They took it into a shop and they replaced the pan. Looking at it after the fact all I had to do was gently push on the teflon like coating on the inside and it broke right through. Very scary. The mechanic mentioned something about this year and engine combo being bad. Better to be safe than very sorry.

Joey
 
Reply
Old Feb 18, 2002 | 08:48 PM
  #12  
cwlo's Avatar
cwlo
New User
Joined: Nov 2001
Posts: 13
Likes: 0
rusty oil pan

I had to replace the pan on my '93 302 also. The rust is there because they used re-claimed steel that wasn't recycled properly, so that the rust was already there when the truck rolled out of the factory. Changing the pan was a real pain (Mines 4x4), so I would recommend the rust reformer paint route if you just have a small leak.

Chris
 
Reply
Old Feb 25, 2002 | 09:31 PM
  #13  
KDAWGMXRACER's Avatar
KDAWGMXRACER
New User
Joined: Feb 2002
Posts: 7
Likes: 0
rusty oil pan

my 89' 302 oil pan had the same bubbles and rust spots...i spent about 12-15 hours trying to sand the old paint off of the pan and went through a can of aircraft paint remover before i finally got it all off...tough paint but not touch enough for rust...:-X23
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Aerostar
10
Aug 21, 2024 11:23 PM
1987 - 1996 F150 & Larger F-Series Trucks
11
Mar 9, 2016 12:40 PM
miko6810
Modular V10 (6.8l)
9
Jun 4, 2014 06:14 AM
1987 - 1996 F150 & Larger F-Series Trucks
4
Feb 20, 2014 06:51 PM
Roachfood
1987 - 1996 F150 & Larger F-Series Trucks
3
Mar 11, 2002 10:21 PM




All times are GMT -5. The time now is 08:35 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE