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Running Lean after Engine Replacement

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Old Sep 17, 2015 | 07:54 AM
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Running Lean after Engine Replacement

Hey All,

Newbie here with some questions!

To start, I have a 2006 e-350 5.4L that had an engine replacement done last week. The engine was replaced with a reman engine and during the drive home (13 hours) I got a check engine light which was showing codes P0171 and P0174 for bank 1 and bank 2 running lean.

The shop said it may be the engine "breaking in" and to monitor it over the next few hundred miles, but I don't really buy that.

I'm trying not to think about worst case scenarios this early in the game, but what would some likely possible causes for these codes be? Since it's Bank 1 and 2 I'm assuming that the air mixture is off but I figured I would reach out to people who are more familiar with these vans.

Any help would be greatly appreciated!

EDIT: the van has 79K miles on it.
 

Last edited by ryannimmo; Sep 17, 2015 at 08:07 AM. Reason: Info
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Old Sep 17, 2015 | 12:20 PM
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Vacuum leak? - look at the PCV elbow on the back of the intake. Easy to change on a van, real PITA on a truck. Solved a CEL on my 97 van for too lean both banks.
Dirty MAF? - especially if you use a K&N filter since the oil mucks up the MAF - cleaning MAF solved too lean both banks on my 96 Crown Vic

Other ideas:
Air leak after MAF?
Exhaust leak before O2 sensors? - had this problem on an OBD LT1 Buick Roadmaster
 
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Old Sep 17, 2015 | 12:30 PM
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I picked up some MAF cleaner and will mess with that this evening and I'll give the housing after the MAF a peek to see if there are any holes as well

I'm trying not to think about the fact that it may be an exhaust manifold leak...

I'm guessing this little dude is the PCV Valve, and it looks ok to my eyes.

Thanks for your input!!!!


 
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Old Sep 17, 2015 | 03:15 PM
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You'd hear an exhaust leak, I think that's a highly unlikely thing.

I think it's more than likely a vacuum leak of some flavor. How does it run at idle? Don't buy their excuse, brand new vans don't throw codes as they break in. Yours shouldn't either.
 
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Old Sep 17, 2015 | 05:13 PM
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I was thinking of this one: https://www.ford-trucks.com/forums/3...-easy-fix.html

No pictures in the thread. I think I have a good one on my other computer.

The elbow is on the back of the intake. If you pull your engine cover, it's very easy to see and replace. One of the few engine related things easier to do on a van than a truck.
 
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Old Sep 17, 2015 | 06:33 PM
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I cleaned the MAF sensor with the cleaner (5 or 10 sprays) and the light stayed off for 10 or so minutes of driving and came back on after I turned it off and cranked it again.

Not hearing any loud exhaust ticking or anything (thankfully)

Idle with A/C off is around 6-800 RPM.

I'll take another look for the elbow as well.

Thank you all again!
 
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Old Sep 17, 2015 | 06:40 PM
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Originally Posted by ryannimmo

Idle with A/C off is around 6-800 RPM.
Is it smooth or a little rough?
 
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Old Sep 17, 2015 | 06:41 PM
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Originally Posted by Tom
Is it smooth or a little rough?
smooth as silk
 
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Old Sep 17, 2015 | 06:42 PM
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Vacuum leak is less likely if you have a good idle.
 
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Old Sep 17, 2015 | 07:33 PM
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Any votes for just going ahead and replacing the O2 sensors as well?
 
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Old Sep 17, 2015 | 08:08 PM
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Originally Posted by ryannimmo
Any votes for just going ahead and replacing the O2 sensors as well?
I'd vote that way

What you could be dealing with is, the original engine died, you replaced the engine with a re-man, when the old engine died, what sensors did it take out with it???

Even thought you had the engine replaced by a professional service, their start-up, and test worked fine, but after your journey home (and 13 hours is a tough "break-in" on a re-man) some of the sensors could have been effected by the old engine blowing out. You going to have to start replacing senors as they show up.

Also, your codes should be=
171 - Fuel System At Adaptive Limits / No HO2S Switching Detected
174 - HO2S Switching Time Is Slow

That points right to the O2 sensor.

Link to codes.
 
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Old Sep 17, 2015 | 10:37 PM
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If the old engine was running bad enough it could have "cooked the Cats" and they just died off on the way home..................
 
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Old Sep 18, 2015 | 07:32 AM
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Originally Posted by econolinemanor
If the old engine was running bad enough it could have "cooked the Cats" and they just died off on the way home..................
This was the reason for the replacement...


 
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Old Sep 18, 2015 | 07:43 AM
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Also, does anyone have any recommendations on which O2 sensors to purchase?
 
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Old Sep 18, 2015 | 07:50 AM
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I'd vote against replacing the oxygen sensors without some more diagnostic work. You're showing lean codes for both banks, so unless both oxygen sensors happened to die it's not them. I've never seen a broken valve cover like that, how'd that happen? You can check the waveform for the sensors with a good scan tool or oscilloscope. You can also pull the sensors to see if they got coated with oil.



Originally Posted by Wildman25
Also, your codes should be=
171 - Fuel System At Adaptive Limits / No HO2S Switching Detected
174 - HO2S Switching Time Is Slow

That points right to the O2 sensor.
Those codes are really old! EEC-IV was the OBD-I system used from the mid-80's to 1995. They don't apply to anything newer than that.
 
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