Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

IDI Transplant

Thread Tools
 
Search this Thread
 
Old Aug 9, 2015 | 05:27 PM
  #1  
GeeeMCeee's Avatar
GeeeMCeee
Thread Starter
|
Senior User
Joined: Dec 2013
Posts: 168
Likes: 3
From: NW Ind
IDI Transplant

I bought this a little over a year ago, it came w a very lo mile rebuilt 460 and no tranny, the C6 had been pulled for a rebuild that never happened. For awhile I looked for a ZF5, but in the end my concern about the 460's lack of fuel economy made me think of a transplant. Diesel was the way to go. At first it had to be cummins, started out thinking it had to be a 5.9, then worked around to a 4b, one day I ended up on this forum and after reading all the positives about the 7.3s and 6.9s, started thinking that an IDI might be the way to go. Also they were relatively inexpensive, you could get a motor, tranny and tcase for less than the cummins alone. A Craigslist search led me to a rough 93 F250, w a smooth drivetrain 7.3, ZF5 and tcase which cost about 2200 after selling unwanted parts. It is a 59 body, early hiboy frame, 94 1 ton rear, 79 dana44 front and a mix of other Ford parts. Got the fuel lines finished this week, waiting for glow plugs and hoping for a start by the weekend. I'm curious what kind of mileage to expect. Haven't driven it yet and am already starting to think about some power upgrades. The motor has 180k on it and I'm wondering what can be done to it, without hurting reliability.












 
Reply
Old Aug 9, 2015 | 05:41 PM
  #2  
bashby's Avatar
bashby
Post Fiend
Joined: Nov 2005
Posts: 7,437
Likes: 4
From: Charles Town, W bygod Va
Very cool.project. mpgs should be high teens depending on tire size and such. A turbo is needed to
get any substantial hp gain. Now would be the time to make sure you have enough clearance between the
engine and firewall for the downpipe.
 
Reply
Old Aug 9, 2015 | 06:33 PM
  #3  
pgg00's Avatar
pgg00
Posting Guru
Joined: Feb 2015
Posts: 1,147
Likes: 3
From: NW WA
That'll be a sweet truck. Also you may need to beef up the front springs with the heavier motor
 
Reply
Old Aug 9, 2015 | 11:40 PM
  #4  
ihateminimumwage's Avatar
ihateminimumwage
Posting Guru
Joined: Oct 2005
Posts: 2,282
Likes: 4
From: Oregon
Love that body style, especially in 4wd. I pulled about 18mpg out of my 6.9 NA on the highway, but that was a while back.

That is not a 79 Dana 44 due to the drum brakes.
 
Reply
Old Aug 10, 2015 | 08:16 AM
  #5  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,492
Likes: 5,552
From: Marlboro Mental Hospital.
Club FTE Gold Member
agreed on the front axle. that looks like an old closed knuckle D-44, or it could be one of the napco conversion axles because it also looks like it has the large 6 lug pattern.
either way i would start looking for a 8 lug disc brake front axle and dana 10.25 rear axle.
 
Reply
Old Aug 10, 2015 | 04:28 PM
  #6  
GeeeMCeee's Avatar
GeeeMCeee
Thread Starter
|
Senior User
Joined: Dec 2013
Posts: 168
Likes: 3
From: NW Ind
My bad, I had an old pic of the front axle, we changed this about three weeks ago. Rear axle is a LS 10.25.
 
Reply
Old Aug 10, 2015 | 04:36 PM
  #7  
GeeeMCeee's Avatar
GeeeMCeee
Thread Starter
|
Senior User
Joined: Dec 2013
Posts: 168
Likes: 3
From: NW Ind
How do I delete that?
 
Reply
Old Aug 10, 2015 | 04:40 PM
  #8  
GeeeMCeee's Avatar
GeeeMCeee
Thread Starter
|
Senior User
Joined: Dec 2013
Posts: 168
Likes: 3
From: NW Ind
Originally Posted by pgg00
That'll be a sweet truck. Also you may need to beef up the front springs with the heavier motor
Thanks pgg, front springs are new, I got them before the diesel, have my fingers crossed.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Aug 10, 2015 | 04:43 PM
  #9  
GeeeMCeee's Avatar
GeeeMCeee
Thread Starter
|
Senior User
Joined: Dec 2013
Posts: 168
Likes: 3
From: NW Ind
Originally Posted by bashby
Very cool.project. mpgs should be high teens depending on tire size and such. A turbo is needed to
get any substantial hp gain. Now would be the time to make sure you have enough clearance between the
engine and firewall for the downpipe.
I haven't seen a turbo application on one of these, so not sure how it goes together, had a chance to photo the block/firewall today, what do you think?
 
Reply
Old Aug 10, 2015 | 04:57 PM
  #10  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,492
Likes: 5,552
From: Marlboro Mental Hospital.
Club FTE Gold Member
Originally Posted by GeeeMCeee
How do I delete that?

with one simple step.


































bribe your friendly neighborhood moderator with a bottle of gold label jack daniels and he will take care of it for you!!
 
Reply
Old Aug 10, 2015 | 05:00 PM
  #11  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,492
Likes: 5,552
From: Marlboro Mental Hospital.
Club FTE Gold Member
Originally Posted by GeeeMCeee
I haven't seen a turbo application on one of these, so not sure how it goes together, had a chance to photo the block/firewall today, what do you think?
check between passenger valve cover and firewall. if you have at least 4 inches between the two, the downpipe will fit.
 
Reply
Old Aug 10, 2015 | 06:38 PM
  #12  
GeeeMCeee's Avatar
GeeeMCeee
Thread Starter
|
Senior User
Joined: Dec 2013
Posts: 168
Likes: 3
From: NW Ind
Originally Posted by tjc transport
check between passenger valve cover and firewall. if you have at least 4 inches between the two, the downpipe will fit.
Doesn't look good. How's the weather on Elephant Island?
Thanks for getting rid of my goof.
 
Reply
Old Aug 11, 2015 | 06:37 AM
  #13  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,492
Likes: 5,552
From: Marlboro Mental Hospital.
Club FTE Gold Member
Originally Posted by GeeeMCeee
How's the weather on Elephant Island?
colder than a penguins rear end!!


Originally Posted by GeeeMCeee
Thanks for getting rid of my goof.
no problem.

where is my bottle of gold label?
 
Reply
Old Aug 11, 2015 | 06:32 PM
  #14  
Realslowww's Avatar
Realslowww
Posting Guru
Joined: May 2010
Posts: 1,012
Likes: 4
I am too lazy to do something like that but boy is that a cool project.
 
Reply
Old Aug 11, 2015 | 09:17 PM
  #15  
GeeeMCeee's Avatar
GeeeMCeee
Thread Starter
|
Senior User
Joined: Dec 2013
Posts: 168
Likes: 3
From: NW Ind
[QUOTE where is my bottle of gold label? [/QUOTE]

I don't understand it should be there by now.
 
Reply



All times are GMT -5. The time now is 02:06 AM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE