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Replacement bed supports

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Old Oct 9, 2015 | 02:05 PM
  #16  
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So the project is moving fast now. I was able to finish rust-treating and painting the frame. While the bed was off I also replaced the shocks. I had Monroe Reflex shocks and although they still held pressure and offered resistance, they were rusted badly enough to be near failure. These are 8 years old with 75K miles.



The Reflex shocks had a Lifetime Warranty and it took 5 min at the local PepBoys to exchange them for a new set. I sprayed these with 4 coats of gloss enamel to try and offer additional rust protection. I think they look great:



Here's the finished frame, I am very happy with the results and I hope the protection lasts.






Now the bed work....
 
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Old Oct 9, 2015 | 02:12 PM
  #17  
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The rusted supports came off pretty easy with a hammer and chisel.

The bed floor was not so bad and a few of the bed supports were OK too. The grinder made fast work of the prep work.







Here are some "after" shots when the Rust Bullet has been applied. i think it looks much better.







Next step: weld-in the new supports and then re-marry the bed to the frame.
 
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Old Oct 23, 2015 | 07:43 PM
  #18  
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Just wanted to tie this up. The bed is married back to frame and it feels rock solid again. With all the work I did in this project (gas pump, shocks, frame, bed) the rear of the truck is close to new again.

Total cost was ~$1000 and I am hoping it will last at least 10 years.
 
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Old Oct 24, 2015 | 07:53 AM
  #19  
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nice job, the rust bullet stuff looks interesting. thanks for the info.
 
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Old Oct 26, 2015 | 01:31 PM
  #20  
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Originally Posted by madscientist
SO before I removed the bed, ...
I intend to top coat all of this with an epoxy paint.
I found it was cheaper to buy a gallon jug of acid (phosphoric?). It's the same stuff they add to Rustoleum. Just wire brush then spray or brush on, then primer and paint. Looks great.
 
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Old Oct 31, 2015 | 11:26 AM
  #21  
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Finished and detailed.

 
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Old Jul 13, 2016 | 08:52 AM
  #22  
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Hey Mad
I just bought those dorman bed rails
When you welded them in did you drill holes and weld or do the edges?

Thanks for your time

Dave
 
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Old Oct 19, 2018 | 07:07 PM
  #23  
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3 year Update?

Originally Posted by madscientist
Just wanted to tie this up. The bed is married back to frame and it feels rock solid again. With all the work I did in this project (gas pump, shocks, frame, bed) the rear of the truck is close to new again.

Total cost was ~$1000 and I am hoping it will last at least 10 years.
MadScientist, Can you give us a 3 year update? How is it all holding up? Can you post pics of what the frame, underbed supports, etc. look like now? Is there anything you would do different? I may be doing the same operation soon!
 
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