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I did not find a single tailgate that claimed those kind of work-loads; I think I saw one claiming 200# (but I was dubious). If factual then they should flaunt it - that would have made the sale to me.
The one I'm having fabricated will use 1.5 inch square steel tube for the perimiter and 1.25 square steel inner bars. I think it'll hold me, the wife and our puppies (EST 500 pounds), although I'm not sure the cables would be that capable. It won't be as fashionable but it'll get 'r done.
I'm not sure which Husky gate Zuch has, but the one I just installed and is currently available has a capacity rating of 200lbs. I'm sure that's a CYA number because this thing is built tough.
i called husky and talked to a guy who helped design the TG and knew what he was talking about. he said it could withstand 500lbs easily and collapsed at 1,000 lbs during a test. HOWEVER, if you put it down and load it with something and drive off, the bouncing of the truck greatly increases stress. Another plus i have found is it is easy to get into the truck bed by stepping on to the bumper and then walking through the "V" area. a nice plus.
i called husky and talked to a guy who helped design the TG and knew what he was talking about. he said it could withstand 500lbs easily and collapsed at 1,000 lbs during a test. HOWEVER, if you put it down and load it with something and drive off, the bouncing of the truck greatly increases stress. Another plus i have found is it is easy to get into the truck bed by stepping on to the bumper and then walking through the "V" area. a nice plus.
That's good to know, it sure seems like it will hold more than the 200lbs published in the specs.
Stepping up through the v is way better than the factory step that came in the tailgate, definitely a nice plus.
The original design has been somewhat modified with a goal of making it slimmer and lighter. It's not finished but he (the welder) wants me to swing by today for a fitting.
First fitting today, he had to break two welds and flex it for square'ness by 1/8 inch/ then re-weld. Then a few more cuts to clear the trucks hardware and bring it up tight to the bed. Then he attached a couple of sliding bolts (my choice) with padlock locking capabilities (L&R) to secure the gate closed, and rattle free. Finally he drilled for/attached the two cables that hold the gate open at 180 degrees.
Now that we're both happy he'll finish all the welds and clean up the crud spots. He says I can pick it up Monday and take it for a powder finish. I'm thinking a regular black, not flashy/shiny nor a spooky dead/dull black. Is there a name for that?
I paid him his asking price, $250; I'm thinking it should have been more but he wouldn't allow it.
Sorry for poor quality, I didn't think to get a picture of it fitted on the truck and so had to snap quick pics of it on the bench, by holding phone blindly over my head and aiming down.
Looks like I screwed this up three ways (3 postings). Good thing this site is Free <grin>.</grin>
This is NOT the locking mechanism he welded on but it is quite similar in that the sliding bolt can be locked both open or closed. Rather than attach a separate catch to the truck (and/or drill a hole in the truck) this bolt rides directly behind the original pins that normally catch the tailgate latch. Hope this poor description makes sense.
There is one on each side making it a tight (and lockable) rattle free gate. Not a complete theft deterrent but still pretty good. Once finished and installed I'll try to provide better pics to show this. What I wanted was NO CHANGES to the trucks original stuff so as to be able to return it to stock when I resell the truck down the road.
Are you sure? If I'm doing a straight approach I don't have to raise the tail gate to hitch the king pin and I can walk between the 5er and truck with the gate down. I do have to walk sideways however.
Originally Posted by senix
I can lower my tailgate. hook up to the 5er and then lift the gate back up.
You should be able to leave the gate lowered while hitching up.
You should not have to lift the gate for the final hitching up.
I too can hitch up with the tailgate down and Can squeeze to close it.