Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

No cold start here

Thread Tools
 
Search this Thread
 
Old Apr 19, 2015 | 09:41 PM
  #16  
Felixfan's Avatar
Felixfan
Thread Starter
|
New User
Joined: Apr 2015
Posts: 8
Likes: 0
From: Castle Rock, WA
Will take in the batteries and alternator tomorrow for testing. Removed the FICM today. Noticed the 2 bolts on back were a little loose! Will send it in tomorrow.
Haven't found the IPR yet, but I guess I should pull it and examine while FICM is out. Thanks, 48fordman.
I have seen the YouTube video about testing the HP system, looks simple enough. I'll get the hose parts in town tomorrow. Thx BLADE35, didn't know about the IPR leaking during the test. Maybe I'll be able to locate it that way!
 
Reply
Old Apr 20, 2015 | 02:07 AM
  #17  
WatsonR's Avatar
WatsonR
Lead Driver
Joined: May 2014
Posts: 6,545
Likes: 13
From: Virginia Beach VA
Its under the turbo on top of the motor, way back. It's turned vertical and needs a special wrench to get in. Use a loooong 3/8 extension.
 
Reply
Old Apr 22, 2015 | 12:29 PM
  #18  
Felixfan's Avatar
Felixfan
Thread Starter
|
New User
Joined: Apr 2015
Posts: 8
Likes: 0
From: Castle Rock, WA
Well I'm confused. Tested the alternator at three places. Parts store said it passed with these results: 14.7v B+, 0.43v ripple, 2.97v lamp on, 13.77v lamp off. Auto shop tested it, said it failed, I asked for data, they said it had no output. Battery shop said it passed, no data. Not sure who to believe. What kind of test results should I expect or ask for besides output voltage?

Tested both batteries (charged the day before, measured 12.65V on my meter). Auto shop said they were about 700 and 675 CCA (analog meter). Battery shop got 961 and 874 CCA using their digital meter.

I'll probably get a beefier alternator, this one is OEM 110a. Any suggestions? I tow a fifth wheel, but don't have any current-hogging add-ons.

I'm off now to find a metric adapter for pressure testing at ICP port, and maybe get another test on the alternator.
 
Reply
Old Apr 22, 2015 | 02:26 PM
  #19  
shultzaberger's Avatar
shultzaberger
Senior User
Joined: Mar 2012
Posts: 266
Likes: 1
From: WA
Felixfan, I went with an AC Delco 140amp alternator (PN 335-1212) from Amazon and swapped out the stock size pulley with a smaller, 58mm pulley from Ebay. I get a nice solid 14.2v. And it didn't break the bank. No modifications needed to make the alt fit, just pull out the old and put in the new.

Since I had the alt out I went ahead and replaced the serpentine belt with a Gates (PN K081265HD). More of a piece of mind thing than anything since the original belt had over 100,000 on it.

As for testing your batteries you might invest in an electronic battery tester that is capable of CA's and CCA's. I have the Solar BA5.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
btmansfi
6.0L Power Stroke Diesel
48
Feb 15, 2019 09:25 AM
6_Myles
1999 - 2003 7.3L Power Stroke Diesel
16
Dec 12, 2018 06:01 PM
jkittle
1999 - 2016 Super Duty
14
Jan 8, 2017 04:22 PM
man-o-war
1999 - 2003 7.3L Power Stroke Diesel
9
Apr 6, 2012 02:34 PM
dougbrown
1994.5 - 1997 7.3L Power Stroke Diesel
10
Feb 1, 2010 06:15 PM




All times are GMT -5. The time now is 03:56 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE