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1948 - 1956 F1, F100 & Larger F-Series Trucks Discuss the Fat Fendered and Classic Ford Trucks

'48-'50 cable control knobs

Old Apr 15, 2015 | 07:55 PM
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'48-'50 cable control *****

Back at the molding process . The ***** for the triangular shaped control panel are molded on the cables . After many months the molding process has begun .Made the silicone mold this evening . Will mix some correct color liquid plastic &pour it into the mold thur.Will post some pics . So if all goes according to plan will be able to cast new ***** onto your cables soon .
 
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Old Apr 15, 2015 | 09:17 PM
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You can buy the ***** and cables cheap on ford parts sites. These ***** were $2 and I found the heater switch on ebay for $18.
 
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Old Apr 15, 2015 | 09:46 PM
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I expect firstrider's ***** to be very accurate reproductions of the original. The restoration work he has posted is very correct. I admire his persistence on making things "as Henry built it", to borrow the phrase from the Early Ford V8 Club.
 
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Old Apr 16, 2015 | 08:49 AM
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Originally Posted by johnfin1
You can buy the ***** and cables cheap on ford parts sites. These ***** were $2 and I found the heater switch on ebay for $18.
Your source for the ***** / cables please .
 
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Old Apr 16, 2015 | 05:41 PM
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Parts

Its been a while since I did that but I recall it wasnt hard to find the parts. Most everyone that sells vintage ford parts carried them. Early Ford, midwest, maybe even DC. They were ford car ***** and cables from the 40's but they worked just fine and connected to my magic air box controls.
 
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Old Apr 16, 2015 | 06:37 PM
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Pics of the cables:

 
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Old Apr 16, 2015 | 07:26 PM
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Originally Posted by johnfin1
Pics of the cables:

Looks like you need a defrost y-duct for your Magic air heater & some defrost hose Have 30 y-ducts here & some original style black canvas w/ a wire helix defrost hose . Maybe look thru your receipts for the source of the cables w/ ***** .
 
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Old Apr 16, 2015 | 07:38 PM
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**** reproduction process . The yellow **** was from the 1st attempt months ago .Result was loss of interest by owner .
Made new silicone mold . Tiny air bubbles in this mold but getting closer . Made another silicone mold today as it was raining anyway & poured it around original **** . Tapped container as it was being poured to insure air traveled to the top .Let it sit overnite & remove fri. am. The liquid plastic sets up in 15 min. so will be able to make 3 / hr. Pics fri. eve.
 
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Old Apr 16, 2015 | 09:09 PM
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I have all the parts, took pic when I was putting it together. Since most of the control ***** can be purchased for $2 I wouldnt waste my time on those BUT the switch and **** would be worth it. Find a decent modern switch and make ***** for that, its where the money would be since the switches are rare, not to mention that 65 year old switches have seen their day.
 
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Old Apr 17, 2015 | 07:35 PM
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Made some progress . These will work on the'48-'50 cable control panel .
 
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Old Apr 17, 2015 | 08:19 PM
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Johnfin , try to reach back in the memory bank & see if you van remember where those ***** came from . Have searched DC, Early ford & etc. with no results .Thanks , Denny
 
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Old Apr 17, 2015 | 09:53 PM
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Denny those ***** look good. When you get it perfected you can restore my magic air. I think originals are more tan. Do you plan on painting them or coloring them prior to casting?
 
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Old Apr 18, 2015 | 07:56 AM
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Nice work Denny.
 
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Old Apr 24, 2015 | 08:14 PM
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This is what the inside of a '48 -'50 blower control **** looks like . The metal cylinder which turns the switch / motor to off -low & high is cast into the **** . I have 2 of the metal cyl.. You can see the difficulty in making these but will give it a try .
 
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Old Apr 29, 2015 | 05:13 PM
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One of my friends got really into casting plastic. His best process for a flaw free casting involved pulling a vacuum on the mixed up plastic before pouring to pull out any gases, then putting the mold into a pressure pot to squeeze any remaining bubbles down so they were so small you didn't notice them.
 
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