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Sputters immediately after cold start

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Old Apr 14, 2015 | 11:38 AM
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Sputters immediately after cold start

On the first start of the day, it will crank and after it starts and I let go of the key, it stumbles once or twice, like it's not getting any fuel but then immediately smooths out and runs like a champ the whole day. Yesterday I didn't start it until 4:00 in the afternoon, and it stumbled three times.

I have the hutch mod and pre-filter. Does anyone know what might cause this, if it's a problem, and how to fix it if it is?
 
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Old Apr 14, 2015 | 12:04 PM
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What are the outside air temps when she stumbles?

Also, check battery voltage when the glow plugs are on and off.
 
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Old Apr 14, 2015 | 12:11 PM
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It was about 80 yesterday when I started it. Most times the temps are between 50 and 70. Never any colder.

Voltage is about 14.5 with the plugs off and 11.something when they're on.
 
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Old Apr 14, 2015 | 12:14 PM
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Those voltages all look very good and at those temps you don't need to worry about the glow plugs.

How many miles on the starter?
 
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Old Apr 14, 2015 | 12:18 PM
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I have no idea, it's probably original. It cranks and starts fine and it stumbles within a second of the starter disengaging.
 
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Old Apr 14, 2015 | 12:22 PM
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Here is what you need to start:

- at least 10.5-10.7V when the glow plugs are on. You have this

- at least 100 rpm's. Do you have a scanner or AE to check this?

- ICP of 500 psi. If you unplug the ICP sensor the PCM will not get the reading from the sensor and default to 750 psi and set a check engine light. If you don't have a scanner - unplug the ICP sensor and see if it starts different.

- PCM/IDM sync signal - this shows as 0.6ms FIPW(fuel inj pulse width). Once the other minimums are met, the FIPW will jump above 3.0 ms.
 
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Old Apr 14, 2015 | 12:31 PM
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I don't have a scanner. I should point out that when it's warm, it starts and idles perfectly.

When I go to start it later today, I'll unplug the ICP. Also, the ICP is only a couple of months old.
 
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Old Apr 15, 2015 | 07:49 PM
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Originally Posted by andym
I don't have a scanner. I should point out that when it's warm, it starts and idles perfectly.........
When the engine is warm or the air temps are warm?
 
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Old Apr 16, 2015 | 01:15 AM
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When the engine is warm. The air temps are always warm here I live.

I've noticed that if I cycle the glow plugs two or three times (and therefore the fuel pump) I don't have the problem. I am beginning to think some air is getting into the fuel system and when it sits overnight, the bubbles collect somewhere and cause the stumble when they get to the injectors.
 
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Old Apr 16, 2015 | 06:37 AM
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Possible, but it's quicker and less messy to remove the starter and see if it sounds like a baby's rattle when u shake it.
 
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Old Apr 16, 2015 | 03:48 PM
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I unplugged the ICP today, and this is what happened:


This is the same behavior that it does when it starts cold, but it goes away after one or two surges and then smooths out. I plugged it back in right after this and it started and drove normally.

Also, how long before the SES light goes out?
 
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Old Apr 20, 2015 | 08:39 PM
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Mine used to Romp-romp, then settle down when cold outside.

I changed from 15w-40w Rotella to Delo 5w-30w and it was cured immediately.

Of course, it may have been FRESH CLEAN oil, too

How many miles are on your oil?
 
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Old Apr 20, 2015 | 09:08 PM
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I forgot to write down the mileage last time, but probably about 3-4000. I'm pretty sure it's 15w40. I will switch to 5w40 next oil change and see if that cures it.
 
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Old Apr 20, 2015 | 09:38 PM
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The video clip sure explains it better than I imagined earlier,

Possibly a sticky IPR? You said the behavior went away after plugging the ICP sensor back in?
 
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Old Apr 20, 2015 | 09:59 PM
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Yeah but why? Because I started it again? Or because I plugged the ICP sensor back in?
 
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