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Old Jul 24, 2003 | 11:16 AM
  #1  
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sabre737
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Sawzall Time

Hey guys..
Well the rust has won the first battle.... time for it to die. Im preparing to cut out the fenderwells. Anything I should watch for when im cutting the front fenders? Cuz it looks like the inner fenders might be a rather annoying problem. Also what do you guys think i could squeeze into the wheel wells. With the cut fenders and a 2 in lift? I was thinkin 35 x 12.5...... but im wondering if i could fit some more rubber. Its an 85 bronco... f/s of course.

Any help would be appreciated guys,

Dave
1985 Ford Bronco XLT..302 EFI
 
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Old Jul 24, 2003 | 11:18 AM
  #2  
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GR8Diesel
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From: Burnsville, MN
Sawzall Time

In no bodyman but a sawsall seems to be a bit extreme. Isn't there a more delicate tool that could be employed in the endeavor?
 
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Old Jul 24, 2003 | 11:25 AM
  #3  
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BroncoRoadKill
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From: San Antonio, Texas
Sawzall Time

Just use a good or new metal blade. You can get very pricise with a good sawzall. I know.
 
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Old Jul 24, 2003 | 11:32 AM
  #4  
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GR8Diesel
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From: Burnsville, MN
Sawzall Time

OK, I have always used a sawsall as a demolition saw and a sabre saw for something that required some precision. You must be a better tool pilot than I :-)
 
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Old Jul 24, 2003 | 12:36 PM
  #5  
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Sawzall Time

yeah sawzalls are great.. just gotta have enough expericance with them... otherwise they are only good for demolition. Anyway ya guys got any tips, or just sawzall stories?

Dave
1985 Ford Bronco XLT.. 302 EFI
 
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Old Jul 24, 2003 | 04:40 PM
  #6  
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sideout2
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From: Austin USA
Sawzall Time

A sawzall works fine. Use masking tape to mark your lines. Use a new or good metal cutting blade. Most importantly take your time. When you are done you may need to reinforce the outer fender. (usually the outer fender meets the inner fender for strength) You can use carpet stop(used for areas where carpet meets tile) to clean up the edges. I used this instead of cut out fender flares, because I do not like the way they stick out. Good luck.
 
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Old Jul 24, 2003 | 05:37 PM
  #7  
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mrwizard
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From: Vancouver WA
Sawzall Time

If you're not going with new radius arms, you are still going to have the tires rubbing there.
 
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Old Jul 25, 2003 | 12:58 AM
  #8  
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ba 302
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From: enderby
Sawzall Time

my questions what are you going to do the plastic wheel wells I have a rust problem as well and I was going to use a sawsall but what about the plastic wheel well that will be hanging down ? any tips or pics of this job. why did'nt ford use metal ? at least I can weid that ....
 
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Old Jul 25, 2003 | 08:30 AM
  #9  
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Sawzall Time

Yeah i got no idea on those plastic wheel wells in the front..... the seem to start at the bottom of the inner fender. The rear are no problem at all. But the front will take some serious head scracting. ANyone whose dont this before have any ideas, comments?
 
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Old Jul 25, 2003 | 09:45 AM
  #10  
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sideout2
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From: Austin USA
Sawzall Time

I took the plastic inner fender out of the front(I have a 78 and the plastic just keeps mud from getting into the engine compartment.). I did not cut my front wheel wells, only the back. You may want to weld in some stronger metal to reinforce the lip of the cut area or some kind of strut to reinforce the metal. I had a Jeep Cherokee that I took the inner fender out of and the fender would just buckle if you just leaned against it, but that was also after hitting a deer at 70 MPH.
 
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Old Jul 25, 2003 | 11:39 AM
  #11  
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ba 302
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From: enderby
Sawzall Time

after you took the plastic inner fender out what stopped the mud and rocks shooting up all over the engine?
 
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Old Jul 30, 2003 | 09:38 PM
  #12  
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sideout2
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From: Austin USA
Sawzall Time

It is not that bad, The outer fender will keep a good bit of mud out. It has not been an issue.
 
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