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brake booster removal woes

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Old Feb 21, 2015 | 02:53 PM
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From: spokane
brake booster removal woes

Having trouble removing this pin. Any advice? I think its rusted in...

 
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Old Feb 21, 2015 | 04:13 PM
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From: spokane
I removed the booster completely out of the truck with the brake rod/arm linkage still attached, but after half an hour of hammering on it with a punch I've only moved it about 1/8 of an inch out. Any suggestions before I take it to work and drill it out?
 
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Old Feb 21, 2015 | 04:19 PM
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my had a carter pin in it which it looks like you took it out, spray the pin down with lube of your choice( dw-40,zep, PB blaster(my fav)) and then try to make it budge with a screw driver or a set of needle nose pillars.
 
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Old Feb 21, 2015 | 05:15 PM
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From: spokane
Originally Posted by greentruck72
my had a carter pin in it which it looks like you took it out, spray the pin down with lube of your choice( dw-40,zep, PB blaster(my fav)) and then try to make it budge with a screw driver or a set of needle nose pillars.
Mine had the cotter pin too. I removed it. I'll try lube first, but I think I'm gonna have to drill it. I can't even hammer it back in at all.
 
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Old Feb 21, 2015 | 05:50 PM
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From: south east kansas
yeah I just used lube and it came out but that looks more rusted than mine was, best of luck to ya.
 
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Old Feb 22, 2015 | 08:23 PM
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can you put a c-clamp and a socket big enough on the left side to run the clamp tight and push the bolt into the socket a bit? that make sense?
 
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Old Feb 22, 2015 | 08:41 PM
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From: spokane
Originally Posted by sony420
can you put a c-clamp and a socket big enough on the left side to run the clamp tight and push the bolt into the socket a bit? that make sense?
Kinda what I did, but instead if a clamp, I used an air hammer
 
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Old Feb 22, 2015 | 09:34 PM
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I removed the bracket and all with the booster after unhooking the pushrod at brake pedal. Never seize on those 4 bolts makes reinstall easier.

I figure it'll be easier for you with it all in the shop instead of hanging on the truck's firewall. There's a pair of holes in that bracket that will line up with the pin when off the truck and let you use a deep socket from one side and a C-clamp or other press to push it out without damaging anything.

Mine was just remove cotter pin, slide pin out .... but I applied a drop of oil there when I lubed hood hinges and latch and other stuff at oil change times.
 
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