Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

p0221 Service engine soon

Thread Tools
 
Search this Thread
 
Old Feb 5, 2015 | 05:44 PM
  #1  
Riversonly's Avatar
Riversonly
Thread Starter
|
New User
Joined: Feb 2010
Posts: 17
Likes: 0
p0221 Service engine soon

Hi, I have a 2000 f250 psd 7.3 4x4 lariat, with a 'service engine soon' when pedal pressed error, fuses are ok. A while back I replaced my batteries and noticed the glow plug relay wasn't working (should have checked before buying two new batteries). After I swapped it out I noticed the lack of throttle response after startup and the SES light. I would idle it and it would disappear. I drove it like this for about a month at which point the SES light came on for good when pedal pressed. The truck is stuck at a buddies now, and I've been over to work on it as often as I can, but would like to fix it soon.

When I pulled the codes on it (FORscan & 327 elm), I had; p0122,p0123,p0221,p0478,p0470
I replaced the pedal from the local pick-a-part. And took a look at the EBP, which was too fused on to remove, so I poked a wire down the tube about halfway as it was so backed up. I'm ignoring that for now as I can fix that once I have my truck back home. This has reduced my errors to only p0221 and p0478 with a SES light and no throttle still.

I followed this AP/IVS Pedal Position Sensor/Idle Validation Switch page (APS=123 AVS=AB)
Connector Checks to Ground
2 and 3 to Grd are questionable (my tester is a cheap china knockoff)
Connector Voltage Checks
ok
Harness Resistance Checks
open! 91-1
ok-89-2
ok-90-3
Operational Voltage Checks
ok-Range is good and responds to throttle (.55v-3.69v)

So from that I gathered that there is a problem somewhere for the APS circuit between the PCM and pedal. From that page, there was a '76-way Bulkhead connector. I looked around I'm guessing it was the 42-way under the air intake on the drivers side. on my year of truck.
Testing continuity from the PCM to the 42way
ok-90-21
ok-91-19
ok-10-A
Testing continuity from the Harness to the connectors
open-21-3
open-19-1

At this point I have reached the limit of my knowledge of what to do. I guess I am looking for the #1 open/grounded wire between pedal and harness, which is as good as a needle in a haystack to me. However FORscan does show correct voltage range and if the circuit was open/grounded wouldn't it be inopperable?

What should I do next?
Anyone have circuit 359 or 351 diagrams?
Should I signup for AlldataDIY/anyone have experience with this?

Thanks for any help!
 

Last edited by Riversonly; Feb 5, 2015 at 08:43 PM. Reason: missing year
Reply
Old Feb 5, 2015 | 08:22 PM
  #2  
whitetmw's Avatar
whitetmw
Posting Guru
Joined: Oct 2008
Posts: 1,080
Likes: 10
Originally Posted by Riversonly
Hi, I have a f250 psd 7.3 4x4 lariat, with a 'service engine soon' when pedal pressed error, fuses are ok. A while back I replaced my batteries and noticed the glow plug relay wasn't working (should have checked before buying two new batteries). After I swapped it out I noticed the lack of throttle response after startup and the SES light. I would idle it and it would disappear. I drove it like this for about a month at which point the SES light came on for good when pedal pressed. The truck is stuck at a buddies now, and I've been over to work on it as often as I can, but would like to fix it soon.

When I pulled the codes on it (FORscan & 327 elm), I had; p0122,p0123,p0221,p0478,p0470
I replaced the pedal from the local pick-a-part. And took a look at the EBP, which was too fused on to remove, so I poked a wire down the tube about halfway as it was so backed up. I'm ignoring that for now as I can fix that once I have my truck back home. This has reduced my errors to only p0221 and p0478 with a SES light and no throttle still.

I followed this AP/IVS Pedal Position Sensor/Idle Validation Switch page (APS=123 AVS=AB)
Connector Checks to Ground
2 and 3 to Grd are questionable (my tester is a cheap china knockoff)
Connector Voltage Checks
ok
Harness Resistance Checks
open! 91-1
ok-89-2
ok-90-3
Operational Voltage Checks
ok-Range is good and responds to throttle (.55v-3.69v)

So from that I gathered that there is a problem somewhere for the APS circuit between the PCM and pedal. From that page, there was a '76-way Bulkhead connector. I looked around I'm guessing it was the 42-way under the air intake on the drivers side. on my year of truck.
Testing continuity from the PCM to the 42way
ok-90-21
ok-91-19
ok-10-A
Testing continuity from the Harness to the connectors
open-21-3
open-19-1

At this point I have reached the limit of my knowledge of what to do. I guess I am looking for the #1 open/grounded wire between pedal and harness, which is as good as a needle in a haystack to me. However FORscan does show correct voltage range and if the circuit was open/grounded wouldn't it be inopperable?

What should I do next?
Anyone have circuit 359 or 351 diagrams?
Should I signup for AlldataDIY/anyone have experience with this?

Thanks for any help!
What year is your Truck?
 
Reply
Old Feb 5, 2015 | 08:43 PM
  #3  
Riversonly's Avatar
Riversonly
Thread Starter
|
New User
Joined: Feb 2010
Posts: 17
Likes: 0
Can't believe I missed that, it's a year 2000!
 
Reply
Old Feb 5, 2015 | 09:22 PM
  #4  
whitetmw's Avatar
whitetmw
Posting Guru
Joined: Oct 2008
Posts: 1,080
Likes: 10


 
Reply
Old Feb 5, 2015 | 09:31 PM
  #5  
whitetmw's Avatar
whitetmw
Posting Guru
Joined: Oct 2008
Posts: 1,080
Likes: 10


 
Reply
Old Feb 5, 2015 | 10:51 PM
  #6  
Riversonly's Avatar
Riversonly
Thread Starter
|
New User
Joined: Feb 2010
Posts: 17
Likes: 0
Thanks so much whitetmw! I'll post back with hopefully good results :-)
 
Reply
Old Feb 7, 2015 | 09:15 PM
  #7  
Riversonly's Avatar
Riversonly
Thread Starter
|
New User
Joined: Feb 2010
Posts: 17
Likes: 0
Not so great results, the IVS circuit is open. I tried jiggling the connector while I read off the IVS idle data on FORscan and eventually got it to oscillate. I thought it was the connector so I clipped it and cross-wired it, no luck. I then lost all oscillation on the circuit and no amount of wiggling and jiggling could get the idle off.

Is it possible to wire the idle off at an earlier point in the circuit and if so are there any side effects?
 
Reply
Old Feb 9, 2015 | 10:24 PM
  #8  
Riversonly's Avatar
Riversonly
Thread Starter
|
New User
Joined: Feb 2010
Posts: 17
Likes: 0
I got the ivs mostly off idle so this allowed me to drive home; by finding a loose splice located directly above the pedal. If I jiggle it just right I got it to stay 'off idle'. On the way there my ride was rough and i had intermittent power. at times complete loss of power and idle only (ses). I pegged in my cruise control and that evened it out; smooth driving.

Now that it is home, I am onto dismantling dash and replacing/resplicing the wiring harness.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Feb 9, 2015 | 10:53 PM
  #9  
AllaboutMPG's Avatar
AllaboutMPG
Logistics Pro
10 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2011
Posts: 3,953
Likes: 120
From: Mcdonough, GA
Club FTE Gold Member
Glad your making good progress. Was it a factory splice or a previous repair?
 
Reply
Old Feb 9, 2015 | 11:20 PM
  #10  
Riversonly's Avatar
Riversonly
Thread Starter
|
New User
Joined: Feb 2010
Posts: 17
Likes: 0
Factory splice.
 
Reply
Old Feb 25, 2015 | 12:23 PM
  #11  
Riversonly's Avatar
Riversonly
Thread Starter
|
New User
Joined: Feb 2010
Posts: 17
Likes: 0
Update, a possible good news turns bad. After some very conflicting results I think that it's my PCM.

Originally, I was receiving a good connection to PIN 10 for the vref BUT fluctuating Power, from 4-11v, then I was able to jiggle the harness and get a steady voltage and get the IVS to operate enough to get home. Once home and dismantled my dash, and I got into the harness/slice power oscillations halted and were a steady 11v. However I can no longer get the IVS to 'off idle', connection is good to pin 10 still. I even checked using a breakout fuse from another 10a circuit to the VREF and it wouldn't leave idle. IVS vref to ground is not present (testing to ground on brake connector)

So for tom's IVS diagnostic;
FE2 No
FE3 No
FE4 Yes
FE5 Yes
FE6 Yes
FE7 Replaced pedal to no avail

Before I buy a PCM, is there any chance that my OTC light is out is related? Or that my ignition was popped (currently using a screwdriver)? Or perhaps PCM Pin 10 is seating with the harness?

Is it common for a PCM to fail ONLY on one circuit? From the video's I've been youtubin; the PCM looks like it went in a smoker for 2 hours.
 
Reply
Old Feb 27, 2015 | 01:25 AM
  #12  
Riversonly's Avatar
Riversonly
Thread Starter
|
New User
Joined: Feb 2010
Posts: 17
Likes: 0
After looking into replacing a PCM and the pita it would be to get one, I took another look at the vref circuit. I was able to get the IVS off idle, but wasn't able to get it to reliably go on/off. So looks like the PCM is 'ok'... sigh

I'm starting to get pretty anoyed, and my wife wants to sell...

Any reason to not clip the VREF pin 10 at the harness and rerun a wire, just to rule out a vref?
 
Reply
Old Feb 27, 2015 | 07:05 PM
  #13  
Riversonly's Avatar
Riversonly
Thread Starter
|
New User
Joined: Feb 2010
Posts: 17
Likes: 0
Put a T-tap splice onto the vref right out of the harness to the PCM. Still no getting it off idle.
 
Reply
Old Feb 27, 2015 | 08:56 PM
  #14  
whitetmw's Avatar
whitetmw
Posting Guru
Joined: Oct 2008
Posts: 1,080
Likes: 10
"T-Pin" (Back probe) the signal wire and see if your seeing a signal to the PCM from the Pedal. If you see a signal, the PCM is most probably the culprit. DVOM set to Hz or Use A Scope. DO NOT ALLOW THE "T-PIN" TO TOUCH SYSTEM VOLTAGE! Or, you will be buying a new PCM.

If you see signal, check again at the PCM. Again, DO NOT ALLOW THE "T-PIN" TO TOUCH SYSTEM VOLTAGE!

Be CAREFUL with this test!

Raise the rear USE JACK STANDS!, BLOCK THE FRONT WHEELS and see if you can get it to 26 MPH, Set Cruise Control and see if it maintains, accelerates using the Cruise Switches. This will eliminate the PCM.

DO NOT SLAM THE BRAKES ON! You could damage an ABS Sensor.

Do you have access to a Bi-Directional Scan Tool to monitor PID's?

You may also have an ABS or Speed Sensor DTC Set as a result.
 
Reply
Old Mar 1, 2015 | 05:25 PM
  #15  
Riversonly's Avatar
Riversonly
Thread Starter
|
New User
Joined: Feb 2010
Posts: 17
Likes: 0
Hi Tom,

I was able to get some time on the truck, I looked up a t-pin; works great! WAY better than splicing in. The things you learn! I was able to get a reading and I can see a signal going to the PCM.

I wasn't brave enough to test the Jack stands, though when I did get it home, cruise control evened out the ride. (I think it was switching idle/off idle from p0221 / IVS).

Will start to look for a PCM on Monday. - Thanks again.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
DanielT28
1994.5 - 1997 7.3L Power Stroke Diesel
12
Nov 27, 2023 04:49 PM
jcitroiv
1999 - 2003 7.3L Power Stroke Diesel
5
Jul 21, 2019 03:42 PM
Corey Boucher
1999 - 2003 7.3L Power Stroke Diesel
4
Dec 21, 2018 07:41 AM
acf6
6.0L Power Stroke Diesel
225
Feb 2, 2015 06:50 PM
Gofigurethis_01
6.0L Power Stroke Diesel
1
Nov 10, 2011 06:35 PM




All times are GMT -5. The time now is 06:08 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE