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I'm sanding the bed on my 69 F100, and someone has filled up the body line seam with bondo. Any good ideas how to get that out? I've tried a sand blaster (small one on 100 lbs. pressure) and a DA sander (80 grit) with little success. I guess I'll try a grinder next to get the bulk of it. Paint stripper makes too much of a mess.
Also, any tips on sanding the inside of the holes at each corner (where you can put a rack).
Try using a paint stripping wheel made of that rough plastic stuff - I stripped an entire car this way. Be sure to wear a mask when grinding away filler as it makes a lot of dust.
I have heard that heating the bondo with a propane torch or heat gun will soften the bondo enough that it can be dug out. I have never had the oppertunity to try it. Be careful you don't get so much heat that you warp the sheet metal.
Originally posted by HillbillyHellcat Try using a paint stripping wheel made of that rough plastic stuff - I stripped an entire car this way. Be sure to wear a mask when grinding away filler as it makes a lot of dust.
This is what I would use. It's looks like Scotch-Brite on a round pad. The pad is spun by a die grinder. 15,000 r.p.m. really strips the paint off and is nearly harmless to the sheet metal.
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