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Proportioning valve

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Old Jan 27, 2015 | 07:37 PM
  #1  
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Proportioning valve

Dug on old '81 out from behind a barn. Brakes were locked up. In trying to free them the brake light came on. Gave up on freeing things up and did a full brake job including master cylinder. Everything bled okay and brakes seem to work fine. However, the brake light is still on. It goes out when I disconnect the wires at the proportioning valve. I followed the manual on re-centering the PV and the light is still on. Interestingly when I bled them I did not have to pull the pin on the PV to bleed the back as some info suggested I might. I'm suspecting I need to replace the PV. Any thoughts? Am I missing something? Has anyone installed an aftermarket PV? OEM PVs are discontinued.
 
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Old Jan 29, 2015 | 02:49 PM
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I have not seen one of these valves in a while, is the sensor something you can remove and maybe see if it is stuck or is it part of the housing. Maybe search pick and pulls to see if there is a similar year truck and grab one from there also
 
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Old Jan 31, 2015 | 11:39 AM
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Doesn't appear to be any kind of sensor that can be replaced. May look at a junkyard but worried I'll just get another bad one. I'll probably try one of the aftermarket ones. Was just hoping someone may have some experience....
 
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Old Feb 5, 2015 | 01:55 AM
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Originally Posted by tluns
Dug on old '81 out from behind a barn. Brakes were locked up.

In trying to free them, the brake pressure differential valve's warning light came on. Gave up on freeing things up and did a full brake job including master cylinder.

Everything bled okay and brakes seem to work fine. However, the brake pressure differential valve warning light is still on.

It goes out when I disconnect the wires at the valve. I followed the manual on re-centering the PV and the light is still on.
Replace the brake pressure differential valve's warning lamp switch, it's defective (so what else is new!?).
D5AZ-2B264-A .. Brake Pressure Differential Valve Warning Lamp Switch / Available from Ford & auto parts stores.

MSRP: $35.56 / FTE Ford Dealer Parts Dept sponsor horizonpartsguy.com online price: $23.86 / Horizon Ford ~ Seattle (Tukwila) WA

This switch is plastic (and a notorious POS!), threads into the valve, 2 wires connect to it. Some people call this a proportioning valve, but as you can see, FoMoCo did not.

Applications: 1980/89 F100/350, Bronco & Econoline / 1990/96 F250/350 & F(Super Duty) / 1997 F350 // 1997/2001 Econoline* // Misc: 1975/79 FoMoCo Passenger Cars // 1980 Lincoln Versailles.

*Switch was probably was used after 2001 on Econolines (aka E Series), but my latest Ford truck parts catalog only covers 1990/2001.
 
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Old Feb 7, 2015 | 09:19 PM
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Double good news! It was in fact the sensor and I was able to remove and clean it. Light's out and everything working good. Now it's time to change out the bushings on the clutch and brake pedal assembly.
 
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