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Cold Start Problems- GP Relay OK

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Old Dec 26, 2014 | 11:56 AM
  #1  
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Cold Start Problems- GP Relay OK

Hi All,

My dad has a 2000 F350 Dually 7.3L Automatic ~250k miles-

The batteries went dead, he put it on a charger which he left under the hood (with the hood not fully closed) went to work and it rained- he thinks it got a little wet under the hood- ever since then it will not cold start. I put it on the block heater overnight and it started right up and ran fine.

Today I got into it a little deeper- its 42˚F right now but in the low 30s overnight. Put the truck on a charger to keep the batteries healthy and I checked the GPR- actuates well, minimal loss between posts- stays on for a while then clicks off- seems totally normal. Truck still refuses to start, just cranks. I plugged it into the block heater for about 15-20 min and it started right up, no smoke, no surge, runs perfect.

Not sure where to go from here? I'm seeing IDM/UVCH etc tossed around and while I'm handy with euro diesels I'm new to 7.3s.. any ideas on where to go from here?

Thx in Advance!
 
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Old Dec 26, 2014 | 12:07 PM
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hydro man 17
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You mentioned minimal loss between terminals. Which ones? When the GP's are energized you should see a significant voltage drop at the large terminals vs static battery voltage (when the engine is running, ~14 V) but not below ~10.5V while cranking. If you need to keep charging the batteries that may be your problem, but you said it starts OK when plugged in so ???
 
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Old Dec 26, 2014 | 12:23 PM
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Originally Posted by hydro man 17
You mentioned minimal loss between terminals. Which ones? When the GP's are energized you should see a significant voltage drop at the large terminals vs static battery voltage (when the engine is running, ~14 V) but not below ~10.5V while cranking. If you need to keep charging the batteries that may be your problem, but you said it starts OK when plugged in so ???
Sorry- I meant from the hot (battery) supply on the GPR to the GP side of the relay (across the two big posts) I was reading elsewhere that significant drop in voltage across the GPR could mean the GRP failing.

I believe I was seeing around 10.7V key on/engine off (waiting to start) and about 12.5-12.7 at the batteries with the key off/engine off
 
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Old Dec 26, 2014 | 12:53 PM
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check the valve cover connectors
 
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Old Dec 26, 2014 | 01:01 PM
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Originally Posted by knipdlo
Hi All,

My dad has a 2000 F350 Dually 7.3L Automatic ~250k miles-

The batteries went dead, he put it on a charger which he left under the hood (with the hood not fully closed) went to work and it rained- he thinks it got a little wet under the hood- ever since then it will not cold start. I put it on the block heater overnight and it started right up and ran fine.

Today I got into it a little deeper- its 42˚F right now but in the low 30s overnight. Put the truck on a charger to keep the batteries healthy and I checked the GPR- actuates well, minimal loss between posts- stays on for a while then clicks off- seems totally normal. Truck still refuses to start, just cranks. I plugged it into the block heater for about 15-20 min and it started right up, no smoke, no surge, runs perfect.

Not sure where to go from here? I'm seeing IDM/UVCH etc tossed around and while I'm handy with euro diesels I'm new to 7.3s.. any ideas on where to go from here?

Thx in Advance!

My guess is the batteries.
You can have the batteries be fully charged and give you 12V jsut fine but still not be able to provide enough current to turn over the starter fast enough.

Stop by autozone and have them tested.
Now, when you do, you can tell the testing person to input a specific amperage to test for. My batteries tested at 600 and 800 which prompted me to replace them. Needles to say, do not forget to separate them during test and replace both if either has failed.

THE cheapest (and incidentally awesome quality) batteries you can find are Interstate (850CCA) available at Costco for about $160 per set 3 year 100% warranty. Yes, that is for both batteries.

Keep in mind that if it is indeed a battery problem continuing to start the truck that way will ruin your starter and/or whatever else electrical is in the middle. Reason for it is less voltage=more current needed. Ohms law and whatnot.
 
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Old Dec 26, 2014 | 01:14 PM
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I agree address the batteries first. I just had to replace mine at 2 years old. Night and day in the starting.

Also just because the GPR seems fine does not mean the glow plugs are good. You need to ohm each plug individually. Do a search and you will find how to do it.
 
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Old Dec 26, 2014 | 01:42 PM
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Originally Posted by JT250
I agree address the batteries first. I just had to replace mine at 2 years old. Night and day in the starting.

Also just because the GPR seems fine does not mean the glow plugs are good. You need to ohm each plug individually. Do a search and you will find how to do it.
Which ones failed so quickly? What prompted you to replace?
 
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Old Dec 27, 2014 | 11:01 AM
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Originally Posted by M-S-G
Which ones failed so quickly? What prompted you to replace?
They were Duralast from "The Zone" they had a long warranty comparatively. Honestly it seams to be around every 3 years when they need to be replaced. My teuck was having a hard time starting in colder, not cold, weather and if it sat for more than a day I would have to charge them. I don't have a costco around here or I would buy my batteries from there. I will look for interstates when this set goes out since they won't be under warranty. When I bought them they were the best deal around here when you compared CCA's, warranty and price.
 
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Old Dec 27, 2014 | 11:03 AM
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Oh I believe I was having to plug it in too.
 
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Old Dec 27, 2014 | 11:27 AM
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Originally Posted by JT250
They were Duralast from "The Zone" they had a long warranty comparatively. Honestly it seams to be around every 3 years when they need to be replaced.
My thought exactly. You could spend double and maybe get 4-5 years.
 
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Old Dec 27, 2014 | 12:00 PM
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Sorry to "semi" hijack this post, but I'm having very similar numbers on my NO start issue. I am getting a maximum of 10.6-10.7 on the GPR with key on (wait to start) and at the batteries I am getting 12.13. I'm not sure which to replace first, GPR or batteries? I have Optima yellow tops, manafactured February 2000. I'm pretty sure it's a battery issue because of age, but no reason to replace them if their not read yet. I have had zero issues with them dying and needing a charge, but the cold start thing is new..........thoughts?
 
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Old Dec 27, 2014 | 12:12 PM
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UP there
The voltage you are reading with the GP's energized is minimal at best. Injectors need 10.5 V to fire and your meter readings could easily be off a few tenths. 14 year old batteries? Change them.
 
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Old Dec 27, 2014 | 12:24 PM
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Originally Posted by hydro man 17
UP there
The voltage you are reading with the GP's energized is minimal at best. Injectors need 10.5 V to fire and your meter readings could easily be off a few tenths. 14 year old batteries? Change them.
Sorry....that was a typo! They are Feb 2010
 
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Old Dec 27, 2014 | 12:36 PM
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Do you know what rpm's you are seeing during the no start?
 
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Old Dec 27, 2014 | 12:41 PM
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Originally Posted by white Buffalo
Do you know what rpm's you are seeing during the no start?

It is holding pretty steady right around 250 rpms while cranking. It doesn't even hesitate to crank, but maybe it's just not getting enough juice? It gets to the point of almost firing, but doesn't quite do it. It will start if plugged in, but obviously I can't rely on that if I'm not at home.....

Again, sorry for the hijack, but this info will most likely help the original poster as we're having similar issues...
 
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