Notices
1948 - 1956 F1, F100 & Larger F-Series Trucks Discuss the Fat Fendered and Classic Ford Trucks

Rust removal

Thread Tools
 
Search this Thread
 
Old Dec 8, 2014 | 09:30 AM
  #1  
pweng1's Avatar
pweng1
Thread Starter
|
Fleet Mechanic
10 Year Member
Joined: Feb 2014
Posts: 1,350
Likes: 24
From: Maryland
Rust removal

Hello guys, I know this has been published many times before, but with new people coming in all the time i thought i would discuss the rust removal.
Presently I have 2- 30 gallion drums 1 with acid and 1 with molasses.
I have been doing the small quick things in the muratic acid and the bigger things in the slower molasses. However im thinking i really want to soak all my cabs in a large tank of molasses even if its only does a foot up the cab from the bottom. No one in maryland does this. Guys I have even thought of building a pit
and using a pond liner for my 4 cabs. Tell me what you think, someone talk some sence into me.
 
Reply
Old Dec 8, 2014 | 10:10 AM
  #2  
My Old Tools's Avatar
My Old Tools
Cross-Country
10 Year Member
Joined: Aug 2014
Posts: 59
Likes: 1
From: Hamrick Lake, Winona, TX
I use electrolysis for most of my rust removal. Wire brush for the big stuff.
 
Reply
Old Dec 8, 2014 | 11:39 AM
  #3  
52 Merc's Avatar
52 Merc
Hotshot
15 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Oct 2009
Posts: 16,190
Likes: 4,797
From: Burbank, WA
My only concern would be what to do with a pond full of rust-contaminated molasses when you're done?
 
Reply
Old Dec 8, 2014 | 12:18 PM
  #4  
pweng1's Avatar
pweng1
Thread Starter
|
Fleet Mechanic
10 Year Member
Joined: Feb 2014
Posts: 1,350
Likes: 24
From: Maryland
Not sure of the answers

I tried the electrolisis thing and it only takes it off a straight line . The molasses
is suppose to be enviorment frendly so i could bury it and pull out the pond liner refill the hole.
 
Reply
Old Dec 8, 2014 | 12:40 PM
  #5  
Sportster.Mark's Avatar
Sportster.Mark
Senior User
Joined: Jul 2009
Posts: 321
Likes: 0
From: Vancouver WA
I haven't heard of using molasses. If you have only moderate surface rust, how long of a soak would it take? I would be able to dig a pit and put a wading pond in it and fill it with molasses, though I think my co-workers would think I was nuts (which I don't care about, I even encourage that sort of thinking among them).
 
Reply
Old Dec 8, 2014 | 01:39 PM
  #6  
tinman52's Avatar
tinman52
Welder User
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Feb 2009
Posts: 5,269
Likes: 50
From: northwest MT
Club FTE Silver Member

It would work. Might take a while, especially in the winter. Biggest problem I have with molasses is the smell. And insects love it. I prefer to use vinegar, but a pool full of vinegar would be expensive.
As for disposal, I dunno......the rust settles to the bottom of the container. Would still be a mess though. FWIW, vinegar is an excellent weed killer!
 
Reply
Old Dec 8, 2014 | 02:02 PM
  #7  
Sportster.Mark's Avatar
Sportster.Mark
Senior User
Joined: Jul 2009
Posts: 321
Likes: 0
From: Vancouver WA
I work at a food plant, I'll check how much a 30 gallon drum of vinegar would cost, as well as a 30 gallon drum of molasses.
 
Reply
Old Dec 8, 2014 | 03:59 PM
  #8  
flattie39's Avatar
flattie39
Senior User
Joined: Jun 2013
Posts: 106
Likes: 1
From: Walhalla, SC
Club FTE Gold Member
FWIW, the guys over on the FordBarn do the molassas trick with flathead blocks and swear by it. Seems like it takes a month or so and their only negative comments are it's a slow process and it does smell.
Ken
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Dec 8, 2014 | 05:56 PM
  #9  
toby tough's Avatar
toby tough
Posting Guru
Joined: Sep 2011
Posts: 1,409
Likes: 0
From: Clitherall, MN.
I used apple cider viniger and it worked pretty good. Till it froze anyways. I think your going to need a lot of molasses to soak a cab bottom. Might end up with a few deer in the yard too.
 
Reply
Old Dec 8, 2014 | 07:04 PM
  #10  
pweng1's Avatar
pweng1
Thread Starter
|
Fleet Mechanic
10 Year Member
Joined: Feb 2014
Posts: 1,350
Likes: 24
From: Maryland
walking the tight rope

I have seen the results of the soaks on other things. Since i have 4 whole truck
cabs and fenders to do. I really want to get at least above the floor by 6 inches or so. Im on the east coast where rust is in every knook and cranny and since i have so much metal work to do Im looking for some shortcuts to get to it sooner.
 
Reply
Old Dec 8, 2014 | 09:35 PM
  #11  
AXracer's Avatar
AXracer
Hotshot
20 Year Member
Liked
Joined: Oct 2004
Posts: 15,882
Likes: 88
From: Durham NC
You could give the left over molasses to a local moonshiner to distill after it ferments
 
Reply
Old Dec 9, 2014 | 11:42 AM
  #12  
Whirnot's Avatar
Whirnot
New User
Joined: Nov 2014
Posts: 18
Likes: 0
From: Greeley Co
I have used Vinegar many times with excellent results. As a rule unheated it takes about 2 weeks to soak heavy rust. The only downside is it is so clean it will start to rust again in minutes if something isn't applied to prevent it.
 
Reply
Old Dec 9, 2014 | 01:47 PM
  #13  
FortyNiner's Avatar
FortyNiner
Logistics Pro
10 Year Member
Liked
Loved
Community Favorite
Joined: Jun 2011
Posts: 4,995
Likes: 422
From: u-rah-rah Wisconsin
Originally Posted by AXracer
You could give the left over molasses to a local moonshiner to distill after it ferments
Yup, just the ticket for the low wattage Josh & Bill or Tickle.
 
Reply
Old Dec 12, 2014 | 07:08 PM
  #14  
pweng1's Avatar
pweng1
Thread Starter
|
Fleet Mechanic
10 Year Member
Joined: Feb 2014
Posts: 1,350
Likes: 24
From: Maryland
results after 6 days

Its easy to see the before and after just 6 days. I put them back in for another week so i didnt spray them off. My pic is hard to see but it took off the rust and turned it into a brown gravy which when washed off is just metal and black converted rust
 
Attached Images    
Reply
Old Dec 12, 2014 | 10:00 PM
  #15  
ALBUQ F-1's Avatar
ALBUQ F-1
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2004
Posts: 27,299
Likes: 1,059
From: NM
Originally Posted by flattie39
FWIW, the guys over on the FordBarn do the molassas trick with flathead blocks and swear by it. Seems like it takes a month or so and their only negative comments are it's a slow process and it does smell.
Ken
Except for the guy who completely ruined a crack-free block by leaving it in a couple days too long. Every machined surface looked like a golf ball, pits all over. As I recall he had to throw it away. There are so many faster, cheaper ways to clean a part, I just don't understand the attraction. Molasses works because it has sulfuric acid in it. Sulfuric costs a whole lot less and doesn't stink, but again there is a point where good metal starts disappearing, you need to be standing there when it happens. My machine shop charges $30 to thoroughly vat a block, not worth the trouble to do anything else IMO.
 
Reply



All times are GMT -5. The time now is 03:03 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE