Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

thermostat help!

Thread Tools
 
Search this Thread
 
Old Nov 14, 2014 | 10:52 PM
  #1  
Wisconsinford's Avatar
Wisconsinford
Thread Starter
|
Freshman User
Joined: Apr 2013
Posts: 44
Likes: 0
thermostat help!

I decided to replace my thermostat on my 88 f250 with the 5.0 because it would take so long to warm up.. it didnt leak at all by the housing before i put new one in. So the first time i put the new set up in this order 1st the housing 2nd the gasket 3rd the thermostat then 4th the block in that order, then i added coolant and it leaked all out right at the housing at the bottom.. i asked a guy i worked with and said i had the gasket and thermostat in wrong order so today i switched it and used a new gasket and some silicone and now it leaks just a few drops and im not sure which is the right order for it.. 1st housing 2nd thermostat 3rd gasket 4th block. Or... 1st housing 2nd gasket 3rd thermostat 4th block??? Im pretty sure i got it in the right order now but id like to get a second opinion.. and why would it still be leaking a few drops still.... if anyone has any input or advice id would be appreiciated!
 
Reply
Old Nov 14, 2014 | 11:17 PM
  #2  
joey2fords's Avatar
joey2fords
Fleet Mechanic
10 Year Member
Liked
Joined: Jan 2013
Posts: 1,305
Likes: 8
the factory service manual shows ... housing/thermostat/gasket/ block.

my concern would be did you thoroughly remove all of the old gasket material ? if you come across a stubborn spot, a spray-on gasket remover works well.

i'm not sure whether silicone is your best choice either ... rtv sealant or "form-a-gasket" would be my choice, but i defer to more experienced players on that. whatever you use, a thin, even coat is called for.

torque spec. is 12-18ft.lbs.
 
Reply
Old Nov 15, 2014 | 07:37 AM
  #3  
Wisconsinford's Avatar
Wisconsinford
Thread Starter
|
Freshman User
Joined: Apr 2013
Posts: 44
Likes: 0
Originally Posted by joey2fords
the factory service manual shows ... housing/thermostat/gasket/ block.

my concern would be did you thoroughly remove all of the old gasket material ? if you come across a stubborn spot, a spray-on gasket remover works well.

i'm not sure whether silicone is your best choice either ... rtv sealant or "form-a-gasket" would be my choice, but i defer to more experienced players on that. whatever you use, a thin, even coat is called for.

torque spec. is 12-18ft.lbs.
Ok thanks for the reply. So i do have it in the correct order now as it sits but like i said it still leaks a few drops. Ill try some regular rtv with a new gasket today.
 
Reply
Old Nov 15, 2014 | 09:00 AM
  #4  
NotEnoughTrucks2014's Avatar
NotEnoughTrucks2014
Fleet Mechanic
Joined: Mar 2014
Posts: 1,926
Likes: 116
From: Saskatchewan Canada
It can be a challenge to get those thermostats back in because you are working on a vertical surface. Sometimes, gravity is not your friend.

What I do is thoroughly clean everything. Then I position the thermostat into the groove of the housing, (spring towards the engine), using a light coat of RTV to glue the gasket to the housing. The thermostat is sandwiched between the housing and the gasket. I let this set up so it all holds together, then I bolt the housing to the manifold. This keeps the thermostat in place while I tighten everything up. You can use a thin layer of RTV on the intake side if you wish, but aside from adhesion, the gasket will do the job of sealing if everything remains in place.
 
Reply
Old Nov 15, 2014 | 09:16 AM
  #5  
subford's Avatar
subford
Fleet Owner
20 Year Member
Photogenic
Photoriffic
Top Answer: 1
Joined: Aug 2005
Posts: 23,667
Likes: 301
From: Easton,Ks
Just make sure the thermostat says in the cleaned out grove or you can brake the housing when torque it down.
 
Reply
Old Nov 15, 2014 | 10:09 AM
  #6  
88n94's Avatar
88n94
Cargo Master
20 Year Member
Joined: Jan 2004
Posts: 3,118
Likes: 149
From: South Dakota
A little trick I picked up somewhere on the internet for installing these sideways thermostats. Take some twist tie material and wrap it around the bail of the thermostat. Bring the twist tie material out the end where the hose hooks on and use a bolt or pencil or anything and wrap the twist tie material tight around it. When you get everything bolted in place just pull the twist tie material out obviously.
 
Reply
Old Nov 15, 2014 | 06:04 PM
  #7  
Wisconsinford's Avatar
Wisconsinford
Thread Starter
|
Freshman User
Joined: Apr 2013
Posts: 44
Likes: 0
Originally Posted by 88n94
A little trick I picked up somewhere on the internet for installing these sideways thermostats. Take some twist tie material and wrap it around the bail of the thermostat. Bring the twist tie material out the end where the hose hooks on and use a bolt or pencil or anything and wrap the twist tie material tight around it. When you get everything bolted in place just pull the twist tie material out obviously.
Ya i thought about tieing a string to the thermostat and run the string threw the housing tight so it wouldnt move when i install it because i think that is my problem it keeps falling when i set it in place
 
Reply
Old Nov 15, 2014 | 06:47 PM
  #8  
Shadow944795's Avatar
Shadow944795
Posting Guru
Joined: Sep 2013
Posts: 1,033
Likes: 0
The way I always kept the thermostat in place was a small bead of rtv around the thermostat to hold the housing in place and then a thin layer on the gasket to mate it to the housing so I don't have to fight it as much to get everything lined up or worrying about the thermostat slipping and just ever so slightly giving me a leak.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
kyle j
1994.5 - 1997 7.3L Power Stroke Diesel
10
Jan 7, 2012 06:27 PM
alanc77
1987 - 1996 F150 & Larger F-Series Trucks
1
Jan 24, 2011 09:44 PM
vhauger
1987 - 1996 F150 & Larger F-Series Trucks
4
Jun 25, 2005 10:47 PM
ducedude
1987 - 1996 F150 & Larger F-Series Trucks
17
Mar 28, 2005 08:28 AM
Antney
Small Block V8 (221, 260, 289, 5.0/302, 5.8/351W)
6
Mar 1, 2005 09:37 AM




All times are GMT -5. The time now is 09:04 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE