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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Intake manifold bolt/stud placement.

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Old May 10, 2020 | 08:28 AM
  #16  
TooManyToys.'s Avatar
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The pass rear stud may not be in the right location for the harness shielding ground, or several depending if CAT got the placement wrong. I wasn't worried, I'd get it sorted when it bolts up






 
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Old May 10, 2020 | 09:27 AM
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I knew it wasn't an F-series intake manifold. I was not sure about the E-series though.
 
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Old May 10, 2020 | 09:30 AM
  #18  
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Agreed, the stud locations become more obvious as you assemble everything. One stud in that picture I had doesn’t add up. I believe I was only using 3 of the studs for the wiring harness. The rear passenger side studs I don’t think matter too much unless you have the shroud and my rear driver side stud didn’t have anything mounted on it but this thing has been taken apart before by someone else so I wouldn’t be surprised if something should have been mounted there... possibly the ground for the injector harness?
 
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Old May 10, 2020 | 10:12 AM
  #19  
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Mark, the E vans still used the GPCM for emissions, unless there are oddities I don’t know of. The grey motor, and International likes to use grey motors, shows a relay on the pass cover, which is was used on the higher weight VT365 applications with the glow plugs, which didn’t have to meet the same emissions standards. This is also why Prestolite/Leece-Neville was so confused about the GPCM interaction with the 230a alternators on our trucks, they kept saying a relay would not work that way.
 
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Old May 10, 2020 | 10:15 AM
  #20  
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Originally Posted by TooManyToys.
Mark, the E vans still used the GPCM for emissions, unless there are oddities I don’t know of. The grey motor, and International likes to use grey motors, shows a relay on the pass cover, which is was used on the higher weight VT365 applications with the glow plugs, which didn’t have to meet the same emissions standards. This is also why Prestolite/Leece-Neville was so confused about the GPCM interaction with the 230a alternators on our trucks, they kept saying a relay would not work that way.

I just noticed the GPCM relay as you posted. That would have been the thing to identify it as the International product - I just didn't see it earlier!!!
 
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Old May 10, 2020 | 10:40 AM
  #21  
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Mark, I was going to mention the glowplug controller but I see you now observed.

My opinion is this picture may be for a marine application. Just a guess based on the totality.
 
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Old May 10, 2020 | 10:57 AM
  #22  
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Ok found the source of that last I take manifold pic. It is from the International truck 04-06 manual. Heres a couple excerpts showing more differences.


 
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Old May 10, 2020 | 11:22 AM
  #23  
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Yep, that's the one.
 
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