Notices
2015 - 2020 F150 Discuss the 2015 - 2020 Ford F150
Sponsored by:
Sponsored by:

Factory retooling

Thread Tools
 
Search this Thread
 
Old Aug 27, 2014 | 01:46 PM
  #16  
MotorCityAutomation's Avatar
MotorCityAutomation
New User
Joined: Jul 2014
Posts: 5
Likes: 0
From: Detroit
I can answer all questions on this matter, I've been involved in the P552 project since 2011. This has not been a simple "change robot head" retooling, all tooling related to the aluminum body is new, and the retooling has been going on since 2011. It's been a huge learning curve for Ford and everyone in this industry that has worked on this project, with new hurdles daily. There are huge risks involved with this launch, this is Ford's bread and butter vehicle and honestly I don't know how they will manage to get this product out on time based on the current dimensional issues with the body. The heat wave that hit Detroit has caused many issues with fit and finish of the truck, doors that are no longer within specs, twisting like a pretzel. When you only use one steel part within a door and the rest aluminum the door takes on some crazy shapes. I can go on and on about issues we are facing but I wouldn't want to scare any of you from buying a launch vehicle.
 
Reply
Old Aug 27, 2014 | 05:19 PM
  #17  
tseekins's Avatar
tseekins
Super Moderator
15 Year Member
Veteran: Coast Guard
Community Builder
Community Favorite
Joined: Jan 2008
Posts: 40,009
Likes: 1,517
From: Maine, Virginia
Club FTE Gold Member
Originally Posted by MotorCityAutomation
I can answer all questions on this matter, I've been involved in the P552 project since 2011. This has not been a simple "change robot head" retooling, all tooling related to the aluminum body is new, and the retooling has been going on since 2011. It's been a huge learning curve for Ford and everyone in this industry that has worked on this project, with new hurdles daily. There are huge risks involved with this launch, this is Ford's bread and butter vehicle and honestly I don't know how they will manage to get this product out on time based on the current dimensional issues with the body. The heat wave that hit Detroit has caused many issues with fit and finish of the truck, doors that are no longer within specs, twisting like a pretzel. When you only use one steel part within a door and the rest aluminum the door takes on some crazy shapes. I can go on and on about issues we are facing but I wouldn't want to scare any of you from buying a launch vehicle.
Welcome to FTE and thanks for the insiders view.
 
Reply
Old Aug 28, 2014 | 10:40 AM
  #18  
2015er's Avatar
2015er
Junior User
Joined: Jul 2014
Posts: 75
Likes: 0
The factory at Dearborn is due to go back on line on Sept.22
 
Reply
Old Aug 28, 2014 | 01:01 PM
  #19  
2015er's Avatar
2015er
Junior User
Joined: Jul 2014
Posts: 75
Likes: 0
The Detroit Free Press reports today that about 50% of the body shop has been demolished making way for the new equipment to build the new F150. Staging areas for the new machines are in place and a Ford representative says that to this point everything is on schedule. A majority of the conveyor system is being replaced. It appears that the Detroit Free Press has assigned a reporter to the factory retooling and she's giving almost daily reports as to status and the progress made. The schedule is still in place for the September 22 nd start of assembly of pre-production models.
 
Reply
Old Sep 16, 2014 | 02:20 PM
  #20  
MotorCityAutomation's Avatar
MotorCityAutomation
New User
Joined: Jul 2014
Posts: 5
Likes: 0
From: Detroit



Passenger front door minus outer skin, all aluminum except for the boron crash beam.
 
Reply
Old Sep 16, 2014 | 03:13 PM
  #21  
seventyseven250's Avatar
seventyseven250
Lead Driver
20 Year Member
Community Favorite
Joined: Jun 2005
Posts: 8,458
Likes: 723
From: Calgary Canada
who are you calling a boron?!?!?!?



Awww, just kidding. Looks sexy to me. I always loved the way unfinished aluminum looks.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Moore558
1987 - 1996 F150 & Larger F-Series Trucks
8
Aug 25, 2008 10:50 PM
zombie0299
2004 - 2008 F150
7
May 14, 2007 05:50 PM
srkuck62
1997 - 2006 Expedition & Navigator
1
Sep 14, 2005 07:40 AM
batfinks
1999 - 2016 Super Duty
18
Oct 27, 2003 09:11 AM




All times are GMT -5. The time now is 10:30 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE