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01. 250 injevtor question.

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Old Aug 5, 2014 | 12:06 PM
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01. 250 injevtor question.

My 01 250 7.3 runs fine after 15 min. warm-up but when it first cranks it shakes terrible and runs rough in my earlier thread I mentioned I bought this truck for parts for my 02 but sense I have decided to try to get it runinng better and put the flat bed on (rite rear corner wrecked).
I suspect there are injector problems if I take the valve covers off can I crank the engine and whatch the oil spouts on the injectors to find a sick one. and do all the checks on the UVCH of course. new IPR, ICP, fuel bowl re-seal new FPR, Frersh oil change. Thanks in advance for all your help.
 
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Old Aug 5, 2014 | 12:32 PM
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Injector problem

I dont believe you have a problem with your injectors, usually when they go, they go, Take a close look around the fuel return line around the fuel bowl, they have a tendency to crack, buy the fitting or the housing with the spring and all inside it. It's happened alot then the bowl bleeds down and fills with air and it takes a good while to get the fuel back up fill the bowl and get that air out, number 8 cyl. specially. Sounds like your getting air in the bowl, that the first place I would look, I've seen them crack and not leak, but under a vacuum from the fuel draining back it does. Check all the lines, double check the lines, then the fuel pressure housing, and another way to check is before you start the truck in the morning take the top of the fuel filter lid off. If its full of fuel, take what I said and throw it out the window, and check the ICP plug, I have seen that too, the sensors are good but vibration weakens the terminals and you have to replace the connector end. Its available from dorman now. Let me Know, Hope I helped
 
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Old Aug 5, 2014 | 12:38 PM
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I will have to respectfully disagree with you David. On any HEUI injector, they can get oil buildup (stiction) on the spool valve in the oil side of the injector. It's not as common on the 7.3's as it was on the 6.0's, but is still possible. That will cause it to run rough while it's cold, and then clear up when it's warm. So I think the problem would be a stiction issue.
 
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Old Aug 5, 2014 | 01:05 PM
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Bo is correct.
Ailing injectors tend to get "sleepy" at their end of life.
Sounds like you have it nailed down as to what and where to check.

Sometimes... a switch to a full synthetic can have a pleasant effect on tired injectors.
It did help dramatically with mine when i switched to 15-40 T6.
My tired injectors are 421,547 miles tired.(the 5 remaining factory original sticks anyway)
 
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Old Aug 5, 2014 | 01:20 PM
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Didn't think we had spool valves in the 7.3L? Its not like the 6.0L injector that's for sure.
 
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Old Aug 5, 2014 | 01:23 PM
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It may not be an actual "spool valve" but it is the same basic principle as on the 6.0s
 
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Old Aug 5, 2014 | 01:32 PM
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Plug the block heater in overnight and see how it runs when you start it up. If it runs fine, the injectors are the likely cause. As the poppet valve and seats wear, the armature plate moves closer and closer to the poppet body. When the clearance falls below about .0015", the oil trapped between the two causes too much suction for the solenoid to be able to easily open the poppet valve. As the trapped oil warms and it's viscosity drops, the suction gets easier to break, and the injector starts to work.
 
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Old Aug 5, 2014 | 01:35 PM
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Originally Posted by Pikachu
Plug the block heater in overnight and see how it runs when you start it up. If it runs fine, the injectors are the likely cause. As the poppet valve and seats wear, the armature plate moves closer and closer to the poppet body. When the clearance falls below about .0015", the oil trapped between the two causes to much suction for the solenoid to be able to easily open the poppet valve. As the trapped oil warms and it's viscosity drops, the suction gets easier to break, and the injector starts to work.
This is pretty much the perfect explanation.
 
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Old Aug 5, 2014 | 01:40 PM
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If you determine that it is your injectors, 1 treatment of our Stiction Eliminator will free them up
 
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Old Aug 5, 2014 | 01:48 PM
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Originally Posted by BoKnowsDiesel
If you determine that it is your injectors, 1 treatment of our Stiction Eliminator will free them up
I have serious doubts about that.
 
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Old Aug 5, 2014 | 01:49 PM
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Originally Posted by BoKnowsDiesel
If you determine that it is your injectors, 1 treatment of our Stiction Eliminator will free them up
Not on a 7.3.

Thats a 6.0 thing.

On a 7.3 the symtom is a result of actual material wear/loss in the top side of the injector internals. There are rumors of guys who have "rebuilt" sticky 7.3 sticks with shims... but i would never attempt it.

No amount of stiction reliever will put back the material that was lost... which has dropped the armature plate a good .002-.0035" from the solenoid.

While yes the symptoms are similar between 6.0 and 7.3 stiction... the mechanics are not.

Not to disuade any of your future possible customers Bo...
But Stanadyne is like 10$ at any vato zone and has worked for everyone i have heard of using it for 6.0 stiction. Gotta thank Razzi yet again for turning me on to it.
 
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Old Aug 5, 2014 | 07:38 PM
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Originally Posted by David7.3
I dont believe you have a problem with your injectors, usually when they go, they go, Take a close look around the fuel return line around the fuel bowl, they have a tendency to crack, buy the fitting or the housing with the spring and all inside it. It's happened alot then the bowl bleeds down and fills with air and it takes a good while to get the fuel back up fill the bowl and get that air out, number 8 cyl. specially. Sounds like your getting air in the bowl, that the first place I would look, I've seen them crack and not leak, but under a vacuum from the fuel draining back it does. Check all the lines, double check the lines, then the fuel pressure housing, and another way to check is before you start the truck in the morning take the top of the fuel filter lid off. If its full of fuel, take what I said and throw it out the window, and check the ICP plug, I have seen that too, the sensors are good but vibration weakens the terminals and you have to replace the connector end. Its available from dorman now. Let me Know, Hope I helped
David7.3 thanks for the tip I will check the fuel bowl this would be nice if this fixed it.
 
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Old Aug 5, 2014 | 07:44 PM
  #13  
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Originally Posted by Pikachu
Plug the block heater in overnight and see how it runs when you start it up. If it runs fine, the injectors are the likely cause. As the poppet valve and seats wear, the armature plate moves closer and closer to the poppet body. When the clearance falls below about .0015", the oil trapped between the two causes too much suction for the solenoid to be able to easily open the poppet valve. As the trapped oil warms and it's viscosity drops, the suction gets easier to break, and the injector starts to work.
Pickchu thanks for the come back and I will do what you suggested w/ the block heater. Thamks.
 
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Old Aug 5, 2014 | 07:57 PM
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No problem. I've got a couple that are pretty worn myself. One of these days, I'll get it taken care of (after the engine goes back in the truck, lol).
 
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Old Aug 6, 2014 | 07:23 AM
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Originally Posted by Christof13T
Not on a 7.3.

Thats a 6.0 thing.

On a 7.3 the symtom is a result of actual material wear/loss in the top side of the injector internals. There are rumors of guys who have "rebuilt" sticky 7.3 sticks with shims... but i would never attempt it.

No amount of stiction reliever will put back the material that was lost... which has dropped the armature plate a good .002-.0035" from the solenoid.

While yes the symptoms are similar between 6.0 and 7.3 stiction... the mechanics are not.
I had to refresh myself on the 7.3 injectors compared to the 6.0. You are correct no amount of “stiction reliever” will replace material that is lost. If you mic the armature plate and find out its out of tolerance then I think the answer is clear. While yes, sometimes the material is just gone; other times, it's just a stiction build up on the poppet valve. We have had many 7.3's that have had a lot of luck with their injectors, and we have a money back guarantee. And I’m not talking about a money back guarantee that they make you jump through a bunch of hoops. You can take a picture of the receipt and the label with your phone and email it in with your address and get your money back. The difference between us and Stanadyne, is our product was engineered specifically to dissolve stiction.
 
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