Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

JUST BOUGHT MY FIRST EXCURSION

Thread Tools
 
Search this Thread
 
Old Jun 15, 2014 | 09:09 PM
  #16  
adamsquared's Avatar
adamsquared
Thread Starter
|
Freshman User
Joined: May 2011
Posts: 36
Likes: 0
It wont be cheap but its what i want.
 
Reply
Old Jun 15, 2014 | 09:16 PM
  #17  
00X7.3PSD's Avatar
00X7.3PSD
Senior User
Joined: Sep 2013
Posts: 224
Likes: 3
From: Central Valley
When the time comes, document everything. I am interested, very interested!!!

It would be nice to have one of each. 7.3, V10, 6.0, and Cummins conversion
 
Reply
Old Jun 15, 2014 | 09:21 PM
  #18  
sessland's Avatar
sessland
More Turbo
10 Year Member
Photogenic
Liked
Loved
Joined: Apr 2014
Posts: 644
Likes: 29
From: Toronto, Canada
Originally Posted by 00X7.3PSD
Cummins conversion sounds expensive.
I guess it also depends on what expensive is.

I've seen claims that it can be done for around $7000.

To me that's expensive, but playing with Diesel generally is. I learned that the hard way with the Dodge
 
Reply
Old Jun 15, 2014 | 09:23 PM
  #19  
adamsquared's Avatar
adamsquared
Thread Starter
|
Freshman User
Joined: May 2011
Posts: 36
Likes: 0
yeah i was expecting to budget 8,000 for the engine swap.
 
Reply
Old Jun 15, 2014 | 09:32 PM
  #20  
adamsquared's Avatar
adamsquared
Thread Starter
|
Freshman User
Joined: May 2011
Posts: 36
Likes: 0
But that's engine , mounts , destroked adapter and flex plate, torque converter, rebuilt trans , intercooler , diesel radiator, fuel system upgrade and exhaust. are the big items i budgeted for swap.
 
Reply
Old Jun 15, 2014 | 09:37 PM
  #21  
sessland's Avatar
sessland
More Turbo
10 Year Member
Photogenic
Liked
Loved
Joined: Apr 2014
Posts: 644
Likes: 29
From: Toronto, Canada
Originally Posted by 00X7.3PSD
It would be nice to have one of each. 7.3, V10, 6.0, and Cummins conversion
That would be sweeeet

Honestly I bought the V10 with the intentions of a conversion but I'm enjoying it as it is right now. It's nice and quiet and has a good sound when you put your foot into it.

Obviously the mpg is a joke, but I bought it in lieu of the school bus the mrs really wanted and it's meant for road trips with our friends.

So far everyone that has sat in it has been very impressed. There's tons of room, it's easy to get in and out of for mobility impaired people, you feel nice and safe riding in it, plenty of cup holders and power outlets etc,. etc,.

It gets lots of compliments followed by a gasp when we talk filling it up
 
Reply
Old Jun 15, 2014 | 09:45 PM
  #22  
adamsquared's Avatar
adamsquared
Thread Starter
|
Freshman User
Joined: May 2011
Posts: 36
Likes: 0
Lol yeah i know about the conversations on cost of fill up and capacity but i only live 3.5 miles from work one way so im only driving 7 miles to and from work so with all my little driving i do and its my daily driver i can make a full tank last me a month just about so rite now im loving it.
 
Reply
Old Jun 15, 2014 | 09:49 PM
  #23  
sessland's Avatar
sessland
More Turbo
10 Year Member
Photogenic
Liked
Loved
Joined: Apr 2014
Posts: 644
Likes: 29
From: Toronto, Canada
Originally Posted by adamsquared
But that's engine , mounts , destroked adapter and flex plate, torque converter, rebuilt trans , intercooler , diesel radiator, fuel system upgrade and exhaust. are the big items i budgeted for swap.
Word on the street is that welding up some mounts is very easy and saves you a good chunk of $$$$$

Even if you don't have welding skills to have it made should be much cheaper.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Jun 15, 2014 | 11:21 PM
  #24  
adamsquared's Avatar
adamsquared
Thread Starter
|
Freshman User
Joined: May 2011
Posts: 36
Likes: 0
Ill have to check into that my buddy is a pretty good welder.
 
Reply
Old Apr 30, 2020 | 04:35 AM
  #25  
adamsquared's Avatar
adamsquared
Thread Starter
|
Freshman User
Joined: May 2011
Posts: 36
Likes: 0
Well it's been a long time a coming but I finally have gathered enough parts to start this project when I bought her it was 2002 ford excursion 2we auto with the 5.4 liter. So over the years I been buying and buying and stacking parts to convert this to my dream rig. I always wanted to do cummins swap in a Ford. So I purchased a used engine on the Cummins forum from a member. Now I needed to rebuild the engine it had over 200k it and the rear cylinder look like it melted or was damaged so I sent it to the machine shop bored it 20 over and checked all the measurements and everything else was within spec. Now I was going to recondition the cylinder head but I ended up selling it and just decided to but a fresh new all decked and new valve guides seal was all ready to go, I switched out the stock valve springs for hamil tom. So I bought all new everything st that point below is a list of doing im doing. Then I was like I need to lift it and run 37s

Engine 2002 5.9 cummins 200k plus
Sent to machine ship bored 20 over
Bought master rebuild kit
Mahle 20 over pistons sent off to be coated
New piston rod and main bearings sent off to beer coated
New cylinder head new valves , seals, guides
Hamilton 103 valve springs
hamilton upgraded pushrod
Hamilton tappers
Hamilton cam forget specs better than stock
Hamilton cam plate and bolt
Hamilton brass cam retainer
Cummins oem new oil cooler
dap 150 injectors
steed speed common rail t3 manifold
Industrial injection rebuilt injection pump
Fass 150 lift pump fuel system
Billet tappet cover Keaton
Billet block lift pump cover
Sxe turbo 62 68 12 with billet wheel
New cummins timing cover
New alternator
New ac compressor
New pcs power steering pump
Fleece coolant bypass
Arp 625 head studs
OEM cummins 20 over headgasket
Quad zilla programmer
New coolong fan blade
new cooling fan clutch
Timbos new apps sensor
All electrical engine sensors are brand new
New map sensor
New oil pressure sensor
New coolant sensor
New air temp sen sensor
new Ford oil pressure and coolant sensor
No tone wheel swap helpers tach box
Fluid damper crank pulley
Destroked 4r100 adapter
Destroked 4r100 flexplate
New starter
stage 8 locking manifold and turbo bolt kits
destroked engine conversion mount kit
Destroked aluminum fan shroud
All aluminum radiator new
All aluminum intercooler new
upgraded 6.0 transmission cooler
new ac condenser
Pcs steering ran assist rod
Pmf front diff cover with ram assist brackets
Red head heat box
Converted to hydro boost
New hydro boost unit and master cylinder
4r100 build by John wood for the Cummins with triple disc converter
tcm 2000 transmission controller and wiring harness for 4r100
np271 manual transfer case still need to rebuild

suspension
Carli 2005 f250 4 inch lift kit
Pine top kit with king 2.5 shocks
Full leaf spring 2008 f250 carli suspension
Carli front radious arms
Carbon poly body mounts
Eaton true track front and rear diffs with 4.56 ring and pinion front and rear with master rebuild bearing and seal kits
New rear outer wheel bearings timkon with seals
front dyna track freespin hub kit
daynatrack front upper and lower upgraded balljoints
Moog outer tie rods ends and track bar ends
brand new rotors high carbon front and rear
Brand new pads high end front and rear
New rear brake shoes
New brake dust shields front and rear

That's what I have so far and I've pulled the gas engine out painted frame had the transmission rebuilt buy John wood and I and almost done rebuilding the Cummins engine. Have a lot left to do still need to rebuild front and rear axles and install engine and trans in truck and install axles and suspension.

I'll upload all the images in the next few days
 
Reply
Old Apr 30, 2020 | 05:31 AM
  #26  
adamsquared's Avatar
adamsquared
Thread Starter
|
Freshman User
Joined: May 2011
Posts: 36
Likes: 0




























































































































































































 
Reply
Old Apr 30, 2020 | 05:43 AM
  #27  
SmackDaddy's Avatar
SmackDaddy
Postmaster
Joined: Sep 2016
Posts: 3,941
Likes: 240
From: Texas
That is truly badass brother! We need more!!! Great work.
 
Reply
Old Apr 30, 2020 | 07:30 AM
  #28  
EXSwap's Avatar
EXSwap
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2017
Posts: 1,665
Likes: 180
Niiiiicccceeee!!!! Look at how CLEAN the frame on that X is! Shew! Well done!!
 
Reply
Old Apr 30, 2020 | 07:32 AM
  #29  
EXSwap's Avatar
EXSwap
Fleet Mechanic
5 Year Member
Liked
Loved
Community Favorite
Joined: Jan 2017
Posts: 1,665
Likes: 180
And what are your HP goals for this? you've got some serious parts in the 103# valve springs, girdle, etc.
 
Reply
Old Apr 30, 2020 | 07:40 AM
  #30  
adamsquared's Avatar
adamsquared
Thread Starter
|
Freshman User
Joined: May 2011
Posts: 36
Likes: 0
Yeah we pulled the body off to be able to paint the frame properly
 
Reply



All times are GMT -5. The time now is 09:32 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE