Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

6.9 start problems, bench test

Thread Tools
 
Search this Thread
 
Old May 3, 2014 | 02:05 PM
  #1  
jonathanpatr's Avatar
jonathanpatr
Thread Starter
|
Senior User
Joined: Oct 2011
Posts: 102
Likes: 0
6.9 start problems, bench test

Hey Folks, Got the replacement engine (6.9 idi) put back together and am trying to start it but having issues. Have a look at the video and let me know of any observations you may have.
 
Reply
Old May 3, 2014 | 03:40 PM
  #2  
bashby's Avatar
bashby
Post Fiend
Joined: Nov 2005
Posts: 7,437
Likes: 4
From: Charles Town, W bygod Va
I assume you have the glow plugs disabled while using ether. It doesn't sound like it's cranking over fast enough to me. Can you get more amperage to the starter? Maybe hook up some jumper cables or a charger.
 
Reply
Old May 3, 2014 | 04:42 PM
  #3  
jonathanpatr's Avatar
jonathanpatr
Thread Starter
|
Senior User
Joined: Oct 2011
Posts: 102
Likes: 0
start problems reply

I had been trying to start it for like 1/2 hour, there are two batteries with fresh charge on them. I need a power supply that will last so I can maybe get the glows fired up. Temp is hovering right around 65, thought it would be warm enough. Use to start the old engine with ether, 10 degrees...does the engine sound right to you? it seems to lock up but maybe that is typical, after all 8 roll the crank has a counterweight maybe...
anyway, charging the batts now, may try again tomorrw if I don't just junk it...
 
Reply
Old May 3, 2014 | 08:50 PM
  #4  
airdale94's Avatar
airdale94
Tuned
Joined: Jul 2012
Posts: 426
Likes: 0
From: Topeka,Ks.
You may have a stuck (sticking) valve. It sounds like one of the pistons is hitting something. I would pull the valve covers and have a looksie. It kind of sounded like that pass. side.
 
Reply
Old May 3, 2014 | 09:08 PM
  #5  
racer30's Avatar
racer30
Senior User
Joined: Feb 2012
Posts: 445
Likes: 6
From: western Oregon
Its firing back just a bit on the ether cause your not spinning fast enough. It will take more ether than that to fire off on ether alone.... I don't see any white smoke coming out the exhaust are you sure the FSS is opening?...Oh and lube your starter bendix. It sounds like its dry...
 
Reply
Old May 3, 2014 | 11:56 PM
  #6  
ozdatman's Avatar
ozdatman
Senior User
Joined: Jan 2013
Posts: 327
Likes: 0
From: West Aus
Are they new lifters? When I bought mine I cranked it for half a day. It hadn't run for 8 years. There was a slight "puff" out of the inlet. When I removed the rocker cover the rockers were moving but not much, the lifters had bled down. I had to prime the oil pump so the lifters would pump up enough.

Sorry for the long winded reply , but my point is, if you have new lifters that are not primed it will not start. you may need to prime your oil pump to do it.

Mark
 
Reply
Old May 4, 2014 | 07:40 AM
  #7  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,569
Likes: 5,606
From: Marlboro Mental Hospital.
Club FTE Gold Member
#1: starter is not spinning the engine over fast enough. put a new starter on it.
#2: the clang is a dead spot on the flywheel. you need a new flywheel.
#3: do not spray the ether in then try starting. start cranking the engine then spray the ether in.
by doing it way way you are, you can cause a hydrolock situation.

if you spray after the engine is spinning, the ether will be drawn into the cylinders evenly.
 
Reply
Old May 4, 2014 | 08:01 AM
  #8  
jonathanpatr's Avatar
jonathanpatr
Thread Starter
|
Senior User
Joined: Oct 2011
Posts: 102
Likes: 0
same lifters and I did prime it before trying to start it. I will check and maybe prime again today. Thanks!!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old May 4, 2014 | 08:14 AM
  #9  
jonathanpatr's Avatar
jonathanpatr
Thread Starter
|
Senior User
Joined: Oct 2011
Posts: 102
Likes: 0
The starter is new, I will oil the bendix and see if I can get more speed out of it. This had been cranking for a half hour too...

This flywheel will have to do, there are none available after market for automatics. I can see the interface and it seems the starter just hits between teeth when it misses. I would like to have a new one but this one is in better shape than the existing one and I have been unable to find new or lkq.

I need a helper to do the ether, or I could just try to energize the glows. Thanks for the logic list, really appreciate it. I think sometimes half of my problem is working alone, when I post things start to happen. I really appreciate it all of you.
 
Reply
Old May 9, 2014 | 07:01 AM
  #10  
1bigjoe's Avatar
1bigjoe
Senior User
Joined: Jan 2010
Posts: 473
Likes: 1
From: dirty jerzy
not enuff juice in the batterys-
you fuel shut off----is shut off
 
Reply
Old May 9, 2014 | 10:59 AM
  #11  
88beast's Avatar
88beast
Elder User
Joined: Sep 2007
Posts: 662
Likes: 0
needs more juice, or a new starter. its turning too slow and cannot overcome the either

the bells are the starter teeth not lineing up when it engauges, thats a new starter
 
Reply
Old May 10, 2014 | 10:31 AM
  #12  
jonathanpatr's Avatar
jonathanpatr
Thread Starter
|
Senior User
Joined: Oct 2011
Posts: 102
Likes: 0
also

starter wire to batt was too small, need 00 ga, used 4 ga. and will connect the glows today if I can get it together. I was wondering why the lead connection melted off the start battery 2 weeks ago.
 
Reply
Old May 10, 2014 | 04:32 PM
  #13  
jonathanpatr's Avatar
jonathanpatr
Thread Starter
|
Senior User
Joined: Oct 2011
Posts: 102
Likes: 0
latest video of bench test for 6.9 idi

here is a you tube video of my latest attempt at wiring this engine for starting. Have a look and make comments if you like.
J
 
Reply
Old May 10, 2014 | 04:47 PM
  #14  
bashby's Avatar
bashby
Post Fiend
Joined: Nov 2005
Posts: 7,437
Likes: 4
From: Charles Town, W bygod Va
In the time you have in doing this bench testing you could have had the engine in the truck. If I may ask, why are you doing this.
I think you need more than gravity feed to the injection pump, especially if the system has air in it. I think someone already mentioned that you are getting no white smoke while cranking which means you aren't getting fuel. The white smoke is actually unburnt vaporized fuel.
 
Reply
Old May 10, 2014 | 05:58 PM
  #15  
jonathanpatr's Avatar
jonathanpatr
Thread Starter
|
Senior User
Joined: Oct 2011
Posts: 102
Likes: 0
starting first

I want to start it first. I have never seen it running, it is easier to work on it out of the truck. I have had black and some white smoke coming from the exhaust, the video doesn't show it. The gravity feed has made a difference, the fuel is coming out of the return lines now. I think it hasn't started because it has been in the 60s here and the glows need to be on. I don't want to rent a hoist and switch engines unless I know this one will run, heat up not over heat.
 
Reply



All times are GMT -5. The time now is 08:52 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE