Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:

Question about transfer case repairs

Thread Tools
 
Search this Thread
 
Old Jul 2, 2003 | 10:18 PM
  #1  
jimzdat's Avatar
jimzdat
Thread Starter
|
Mountain Pass
20 Year Member
Photogenic
Joined: Oct 2001
Posts: 177
Likes: 20
From: Belpre, OH
Question Question about transfer case repairs

OK, here's what I've got:
91 Eddie Bauer Bronco, 351, E40D, BW1356

Transfer case is leaking oil at both the rear extension housing and the casing seam--not real bad, but I'd like to fix it before it reaches that point, along with inspecting the oil pump.

My big question is:
Can I split the case without removing the transfer case from the truck? do I have to be concerned with small parts falling out, or is it going to be fairly straightforward?

Just trying to avoid pulling it if I really dont have to--my back will thank me later

(sorry about crossposting in the forums, just trying to increase visibility)

Thanks,
Jim
 
Reply
Old Jul 3, 2003 | 12:10 PM
  #2  
Stokes's Avatar
Stokes
Elder User
Joined: Oct 2002
Posts: 861
Likes: 0
From: Marysville Wa
Question about transfer case repairs

i would pull it just to be safe, if i remember currectly there are no small parts that will just fall out, but you will have a hard time getting the case back together without removing it, besides, its not all that hard to remove it. well thats just my 2 cents
 
Reply
Old Jul 3, 2003 | 12:25 PM
  #3  
cgl's Avatar
cgl
Posting Guru
25 Year Member
Joined: Apr 2000
Posts: 1,345
Likes: 0
From: NorCal
Question about transfer case repairs

On my 90 F-150 with a manual shift 1356, I've resealed the seam twice without taking the case off the truck. The first was to replace the rear seal where the slip yoke is, and the second was to clean the outside with a pressure washer. If I remember correctly, the only hard part was putting the case back together and lining up the little oil pickup chute (once you get inside you'll see what I mean). But it shouldn't take very long at all. The seal between the tranny and x-fer case has never leaked, so i've never ventured there.
 
Reply
Old Jul 3, 2003 | 03:37 PM
  #4  
Stokes's Avatar
Stokes
Elder User
Joined: Oct 2002
Posts: 861
Likes: 0
From: Marysville Wa
Question about transfer case repairs

Originally posted by cgl
, the only hard part was putting the case back together and lining up the little oil pickup chute (once you get inside you'll see what I mean.
couldnt have said it better, i guess i have no room to speak, i only have done it once and even then i took it out,
 
Reply
Old Jul 3, 2003 | 04:11 PM
  #5  
jimzdat's Avatar
jimzdat
Thread Starter
|
Mountain Pass
20 Year Member
Photogenic
Joined: Oct 2001
Posts: 177
Likes: 20
From: Belpre, OH
Question about transfer case repairs

Thanks for the input guys--guess thats my next big project
 
Reply




All times are GMT -5. The time now is 10:31 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE