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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

How do you install engine lifters?

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Old Mar 10, 2014 | 07:39 PM
  #16  
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Or slide the trans back/ drop it. Either way you have to pull the rear cover still, right?
 
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Old Mar 10, 2014 | 07:56 PM
  #17  
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Originally Posted by texastech_diesel
Or slide the trans back/ drop it. Either way you have to pull the rear cover still, right?
Yes you do
 
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Old Mar 10, 2014 | 08:41 PM
  #18  
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And you need the seal tool.
It's not one of the tools you can get
at you local auto parts store.
OTC 303-770

Sean
 
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Old Mar 11, 2014 | 07:42 AM
  #19  
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When I rebuilt mine, the Ford dealer actually let us borrow the seal tool. I think my mechanic kinda knew someone over there but it couldn't hurt to ask especially if you leave them some sort of deposit.

This is the tube you'll need to remove to get to the rears on each side. Rear cover must come off to remove it.

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This is the one that caused me my problems. All the rest looked as new as the new ones I put in when I got the branch tube off. The lifters can be removed from the block with a retrieval magnet. Since they rest on the cam, there are no timing issues.

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You can see here how the branch tube prevents you from removing the rear half of the lifters.

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If it were me, I'd check the condition of all your lifters, but that's up to you. If you have a bad one, you could have some cam damage. If that's the case you are going ***** deep and need to remove the crank (if you don't want to remove the storied adapter plate), which means flipping the block, remove oil pan and bed plate, unbolting the connecting rods, and bearing caps, popping the crank, and then sliding out the cam.

Hopefully your cam doesn't end up looking like this.

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Old Mar 11, 2014 | 05:22 PM
  #20  
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Check this one out

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Oh btw,, to get the cam out,, there's absolutely no reason to remove the adapter flange,, I've done it before because I had to ship the cam off ASAP,,, I did disassemble the engine after tho. But flip the engine,,, leave the rods bolted to the crank,, wrap a strap around the flange,, use the engine hoist to raise the crank enough to slide the cam out. Without unbolting the rods. There is plenty of flex to get the cam out. But if a cam went,, it'd be a half way job to not replace all the bearings. Crank bearings Re around $40,,, and the rod bearings are less than $200. IMHO.
 
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Old Mar 11, 2014 | 07:37 PM
  #21  
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I'm going to change the STC HPOP fitting too, is it filled with oil like the oil cooler area? I have the heads off and don't want oil to get in the pistons if I take off the HPOP case.
 
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Old Mar 11, 2014 | 07:38 PM
  #22  
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No it will all leak down to the sump from the pump area.
 
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Old Mar 11, 2014 | 08:23 PM
  #23  
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Originally Posted by run6.0run
Check this one out



Oh btw,, to get the cam out,, there's absolutely no reason to remove the adapter flange,, I've done it before because I had to ship the cam off ASAP,,, I did disassemble the engine after tho. But flip the engine,,, leave the rods bolted to the crank,, wrap a strap around the flange,, use the engine hoist to raise the crank enough to slide the cam out. Without unbolting the rods. There is plenty of flex to get the cam out. But if a cam went,, it'd be a half way job to not replace all the bearings. Crank bearings Re around $40,,, and the rod bearings are less than $200. IMHO.
Wow, I thought mine was bad. Looks like another lifter a lobe or two down was on it's way out too. That must've made quite the racket.
 
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Old Mar 11, 2014 | 10:23 PM
  #24  
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Originally Posted by DerbyPowerstroke
Wow, I thought mine was bad. Looks like another lifter a lobe or two down was on it's way out too. That must've made quite the racket.
Good times in Grain Valley!!!! I like to eat!! Lol. This feeds my family.
 
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Old Mar 12, 2014 | 08:25 AM
  #25  
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I bought a 6.0 with a bad lifter.



Here you can see the tube after pulling the rear plate.


I found the roller bearing up in the oil cooler.


And the rest of the lifter in the oil pan.




I pulled the adapter flange off the crank to pull the cam.

I made my own seal installers front and back.

Used cam, new aftermarket lifters, all is good again.
 
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Old Mar 12, 2014 | 08:34 AM
  #26  
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As I understand it, you guys have gone into way more than needs to be done. There is absolutely no reason to pull the rear cover, camshaft, etc. if all you are doing is studding your engine. Your idea of replacing whichever lifters you can get at is a good idea but unless you have a bad lifter, forget about the rear ones and hope for the best.
If for some reason you find yourself pulling the camshaft out, then you do have to put the timing back correctly. Another factor to look at, if and when you decide to go that deep into your engine is mileage. If it's high, you may be better off rebuilding the whole thing or replacing it with a reman.
 
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Old Mar 12, 2014 | 10:05 AM
  #27  
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This seems like a fairly common occurrence.
Has anyone heard of this still happening with the updated shorter pushrods?
 
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Old Mar 12, 2014 | 10:21 AM
  #28  
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Words of wisdom,,, HOPE FOR THE BEST!!!! Lol

One persons "high mileage" may not be the same for another. I dropped 10 lifters,,,, At high mileage,,,,, how high you say???? 582k mi. I see no need to have a customer pull their wallet out with "hope" anywhere in the equation. I had a Ford lifter fail before while under warranty. Not the whole engine warranty btw,, just the lifter warranty,,, And just one lifter. Ford replaced EVERYTHING needed to properly repair this engine. Including ALL 16 lifters, camshaft, hg's, oil cooler, cam bearings, main n rod bearings, ect ect. I buy a bunch of parts also,, so maybe they was just protecting their sales. Either way,, I was very happy they stepped up.
 
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Old Mar 12, 2014 | 11:25 AM
  #29  
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Yes, words of wisdom but they are also words of common sense. It's a lot better to do the studs, gaskets, pushrods and whatever lifters they can get at is much cheaper and a lot less work than pulling an engine to get the rear cover off so they can swap out the rear lifters.
IF he has a lifter failure in the future, the only additional damage will be to the cam and the front cover. He can pull the engine if and when he needs to.

hihihiDude13, the answer is yes to whether someone can still lose a lifter after the new pushrods are installed. The main reason why lifters fail is poor maintenance. Other reasons are a high rev or a high boost situation. All three of which are caused by the owner.
 
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Old Mar 12, 2014 | 11:34 AM
  #30  
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A question I ALWAYS ask customers when they inquire about studs,, is does their engine leak oil. And if it does,, do they want to address it while they are holding their wallet out. Because the price is not much more. I understand your thoughts Ashville,, I just should've mentioned the oil leak info also. Because most customers want to have a dry bell housing after dropping that amount of cash. And it's on the oil leak, stud jobs,, that lifters are done.
 
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