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1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Alternator bracket bolt

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Old Feb 20, 2014 | 09:52 AM
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Alternator bracket bolt

I discovered as I was doing the 3G alternator conversion on my 4.9 that the bolt going into the lower alternator bracket doesn't actually thread into the hole. The PO must have just slid one in there and tightened everything else down. I've tried every bolt in my garage now and looked all over the internet and still cannot find the size. If somebody knows this information or could pull theirs out and measure it that would be so awesome.

Edit: just to clarify, the hole in question is the hole on the engine block where the lower tension arm for the alternator connects. It's right next to the timing marks on the main pulley.
 
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Old Feb 20, 2014 | 10:29 AM
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What did the alternator come out of?

If it's threaded, it would be 8x1.25mm stock.
3/8-16 is the bolt size your '84 should have already.
 
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Old Feb 20, 2014 | 10:34 AM
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I just went through this the other day with a poster who got his 3G from a Mustang.
His hole wasn't threaded at all.
The solution there is to install a thread repair insert.
 
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Old Feb 20, 2014 | 01:32 PM
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Originally Posted by ArdWrknTrk
What did the alternator come out of?

If it's threaded, it would be 8x1.25mm stock.
3/8-16 is the bolt size your '84 should have already.
The alternator came out of a 95 taurus but the hole I'm speaking of is the one that my tension arm bracket connects to on the engine block
 
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Old Feb 20, 2014 | 01:33 PM
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Originally Posted by ArdWrknTrk
I just went through this the other day with a poster who got his 3G from a Mustang.
His hole wasn't threaded at all.
The solution there is to install a thread repair insert.
Might just have to do that. The part of the hole I can easily see doesn't show any threads at all but it feels as if there's threads deeper into the hole. I thought about just welding a stud into it? I've never used a thread insert before.
 
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Old Feb 20, 2014 | 01:46 PM
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3.0 or 3.8 V-6?

How do you 'weld' a stud onto a Zamak alternator housing?
 
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Old Feb 20, 2014 | 01:49 PM
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Originally Posted by ArdWrknTrk
3.0 or 3.8 V-6?

How do you 'weld' a stud onto a Zamak alternator housing?
3.0

As previously mentioned the hole in question is NOT on the alternator. I'm aware of the metric bolt I need for the alternator.
 
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Old Feb 20, 2014 | 01:53 PM
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In order to clarify my question I just edited my original post.
 
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Old Feb 20, 2014 | 02:05 PM
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Sorry I misunderstood.
Are you sure the long bolt isn't broken off in there?
 
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Old Feb 20, 2014 | 02:13 PM
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Originally Posted by ArdWrknTrk
Sorry I misunderstood.
Are you sure the long bolt isn't broken off in there?
It's all good. After reading my initial description I realized that I wasn't very clear. I hope there's no bolt broken in there but I can't be sure as of now. When I get home from work I'll lay under it in the slushy mess that is omaha Nebraska and do a closer inspection. It seemed as though some of the smaller bolts went pretty darn far into there.
 
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Old Feb 20, 2014 | 07:13 PM
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There are threads in there and there is not a broken bolt
 
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Old Feb 20, 2014 | 07:19 PM
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All drivetrain bolts of this era were fractional.
Willing to bet 3/8-16
No doubt the PO's hack with an undersized bolt could have damaged the threads.
have you tried chasing it with a bottoming tap?
 
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Old Feb 21, 2014 | 01:33 PM
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I'm pretty sure it's supposed to be a 5/16, but couldn't find my 5/16 tap. Thanks for your help with this thread! Everything else on my 3G upgrade went ultra smooth. Hopefully I won't be needing any more jump starts now when I run my amplifier!
 
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