Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Left Front Spring Shackle Interfering With Diff Cover?

Thread Tools
 
Search this Thread
 
Old Feb 5, 2014 | 01:49 PM
  #1  
chrison600's Avatar
chrison600
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 196
Likes: 0
Left Front Spring Shackle Interfering With Diff Cover?

Hi all,

I recently installed front and rear Mag-Hytek diff covers and the front had a small leak. I thought I had gouged the housing during removal of the factory cover, so I set aside time to remove the Mag-Hytek and repair the housing. I just removed the new cover and upon inspection, there is no gouge. There is a slight scratch, but not in the area of the leak.

Upon further inspection it appears as though the o-ring wasn't properly sealing. There is a slight rust coloring where the o-ring was seated against the housing, running from where the left lower spring shackle touches the diff housing, to the bottom of the housing. The rest of the o-ring route looks clear (no rusty coloring where the o-ring was seated).

Is it possible that the spring shackle is too close to the diff, causing the new cover to not be able to seal properly? (The truck had a lift on it when I bought it. When I installed the Bilsteins, I noted that the old shocks were installed very "amateurish", so I suppose it's possible the springs were as well.)

Help?

Thanks,

Chris
 
Reply
Old Feb 5, 2014 | 02:06 PM
  #2  
BEARDOWN's Avatar
BEARDOWN
Senior User
10 Year Member
Joined: Sep 2012
Posts: 336
Likes: 0
From: Wildwood, Illinois
In my search to replace my front diff cover. I have seen aftermarket covers to touch or come very close to touching that shackle. I have seen people grind part of the cover off to give more space.
 
Reply
Old Feb 5, 2014 | 02:31 PM
  #3  
chrison600's Avatar
chrison600
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 196
Likes: 0
Originally Posted by BEARDOWN
In my search to replace my front diff cover. I have seen aftermarket covers to touch or come very close to touching that shackle. I have seen people grind part of the cover off to give more space.
I have closely inspected the side of the cover where it might contact the shackle and there is no indication of interference, so I'm in doubt now.

If I lay the cover on my granite countertop, it will rock slightly. The lower cover corner that lifts corresponds to the area of the leak and also corresponds to the section of the o-ring that was discolored. I'm thinking an uneven surface...??

Chris
 
Reply
Old Feb 5, 2014 | 08:31 PM
  #4  
WE3ZS's Avatar
WE3ZS
Moderator
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 12,049
Likes: 1,547
From: Media PA
Club FTE Gold Member
Sounds like the new cover is not flat and true, like it should be. I would contact MagHytek to see what they say, those units aren't cheap and they should be right.
 
Reply
Old Feb 5, 2014 | 09:01 PM
  #5  
Vince79vette's Avatar
Vince79vette
Elder User
Joined: Oct 2013
Posts: 715
Likes: 0
Originally Posted by WE3ZS
Sounds like the new cover is not flat and true, like it should be. I would contact MagHytek to see what they say, those units aren't cheap and they should be right.
X2 sounds like the cover is bent and should be perfectly flat unless u have a slight hump on ur counter lol
 
Reply
Old Feb 5, 2014 | 09:12 PM
  #6  
chrison600's Avatar
chrison600
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 196
Likes: 0
I'm not going to say my countertop is certified true, but I tried the cover in three different locations and it still rocked as if having high spot. I have another cover inbound for tomorrow, so we'll see.

I've cleaned and scuffed the diff housing again and really can't see anything I would suspect of leaking.

I'll check the new cover tomorrow on the counter and see what happens.

Chris
 
Reply
Old Feb 6, 2014 | 07:15 PM
  #7  
chrison600's Avatar
chrison600
Thread Starter
|
Senior User
Joined: Mar 2003
Posts: 196
Likes: 0
Got the new cover in today. Comparing them back to back on various areas of my granite countertop again, the new cover was definitely flatter than the old. I installed it, biasing the torque down to the lower half. We'll see how it turns out...

Chris
 
Reply
Old Feb 6, 2014 | 08:54 PM
  #8  
Vince79vette's Avatar
Vince79vette
Elder User
Joined: Oct 2013
Posts: 715
Likes: 0
Originally Posted by chrison600
Got the new cover in today. Comparing them back to back on various areas of my granite countertop again, the new cover was definitely flatter than the old. I installed it, biasing the torque down to the lower half. We'll see how it turns out... Chris
Hope it's all fixed. Sucks having to redo stuff over when it wasn't even ur fault
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Tailgate77478
1999 - 2003 7.3L Power Stroke Diesel
16
Sep 22, 2012 09:55 PM
Crawgator
Bed Covers, Tonneau covers, Toppers/Canopies & Bed liners
11
Jan 30, 2011 08:20 PM
X_Hemi_Guy
Excursion - King of SUVs
23
Nov 12, 2008 06:20 AM
just-n-time
Aftermarket Products
13
Aug 6, 2008 07:04 PM
lionsteve
1999 - 2003 7.3L Power Stroke Diesel
17
Sep 13, 2007 11:56 AM




All times are GMT -5. The time now is 11:29 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE