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REAR ABS throwing Code #12

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Old Feb 1, 2014 | 03:53 PM
  #1  
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REAR ABS throwing Code #12

I'm trying to fix the RABS on my 97' Vulcan RWD right now, seems rocket-science to me. Having a Trouble Code #12 stored in KAM. So i was going thru the associated procedures 12.1 to 12.9:
  • 12.1 CHECK WARNING LIGHTS
  • 12.2 CHECK THE BRAKE FLUID LEVEL IN THE MASTER CYLINDER
  • 12.3 VERIFY FLOAT BUOYANCY
  • 12.4 CHECK CIRCUIT 531 (DG/Y) FOR A SHORT TO GROUND
  • 12.5 CHECK THE DIODE/RESISTOR ELEMENT
  • 12.6 CHECK CIRCUIT 512 (T/LG) FOR A SHORT TO GROUND
  • 12.7 CHECK THE IGNITION SWITCH
  • 12.8 CHECK THE BRAKE FLUID LEVEL SWITCH
  • 12.9 CLEAR CODES/PULL CODES

All the "short to ground" related tests are negativ which leaves the Anti-Lock Electronic Control Modul as the only part that has to be replaced. Some of the Pinpoint tests i've performed as well, do ask for the Red Brake Light to be observed. I'm not shure what is meant with Red Brake Light: the one from the instrument cluster or the one in the tail lamp assembly? Last but not Least, recommended System Pre-Checks are including the Warning Lights from which the Brake Warning Light is one of them:
  • The anti-lock electronic control module uses both the red BRAKE and yellow REAR ABS instrument panel warning lights to alert the driver to a system malfunction. Both lights must be working properly to assist in concern diagnosis.
The only time my Brake Warning Light is on, is when i pull the Handbrake!? Self-Check, upon turning the key to ON position, did never happen either!

Confusione totalemente!

Cleaned the Vehicle Speed Sensor, tapped on Hydraulic Control Assembly with a small hammer.. yellow ABS light does the Self-Check and stays always On after, throwing the last stored Code #12 - any other thought on this?

Greets WB
 
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Old Feb 2, 2014 | 06:47 PM
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Did you check the rear brake lights, the ones in the tail light housing? You need to have someone look to make sure that they come on when you hit the brake pedal. If youdon't have an assistant, you will need to pull the bulbs out to check. I once got RABS warning light (and E4WD warning, and failed TC lock, and failed CC) from both rear brake light filaments burning out.
 
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Old Feb 3, 2014 | 03:51 PM
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Originally Posted by xlt4wd90
Did you check the rear brake lights, the ones in the tail light housing? You need to have someone look to make sure that they come on when you hit the brake pedal. If youdon't have an assistant, you will need to pull the bulbs out to check. I once got RABS warning light (and E4WD warning, and failed TC lock, and failed CC) from both rear brake light filaments burning out.
Thank you for the Hint. All of the brake lights are okay. Nevertheless, i need to go over the entire stoplight circuit towards Brake ON/OFF Switch.
 
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Old Feb 3, 2014 | 07:07 PM
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Check out this thread:

https://www.ford-trucks.com/forums/7...eshooting.html
 
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Old Feb 4, 2014 | 02:52 PM
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Originally Posted by 93nighthawk
Thanks alot for the find nighthawk! RABS works, Brake Warning Light does Self-Check, after reseting KAM it throws code 16 now (means it's okay).

I did the: "Red Brake Light Off and Does Not Self-Check" Pinpoint Test

B1 - Red Brake Warning Light/Fuse = okay

B2 - Check For Corroded Fluid Level Connector Pins = okay

B3 - Check For Unseated Connector = okay

B4 - Diode Resistor Element/Circuit = DG/Y wire into MC Switch Harness Connector loose! Therefore no Brake Warning Light Self-Check..

B5 - Master Cylinder Fluid Level Switch = MC Fluid Level Switch defective! Jumper wire from DG/Y to T/LG (the wire next to DG/Y on MC Switch Harness Connector) simulates the "good condition" or the following in terms of the Wire Color Code corresponding to my Connector:

DG/Y______
T/LG______|_______/ ._____________Black

All i need to do now is replacing my MC because of the bad switch. Until that i leave it in "Jumper Mode".

cheers
 
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Old Feb 4, 2014 | 06:01 PM
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Your Welcome!

 
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Old Feb 4, 2014 | 09:12 PM
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You guys are getting weak. Back in the old days we would just open the door and stick our foot on the pavement to stop the car. Who needs brakes!
 
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Old Feb 9, 2014 | 10:15 AM
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Originally Posted by waterbear
All i need to do now is replacing my MC because of the bad switch. Until that i leave it in "Jumper Mode".
I had the same issue and wound up keeping mine in 'jumper mode' for a long time due to that simple switch problem. When I replaced the vacuum booster recently, I thoroughly cleaned out the MC reservoir until spotless and lo and behold - the switch works again! Might try that before buying a new MC.
 
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Old Feb 9, 2014 | 03:44 PM
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Master cyl. must be expensive in France shipped in.

Just leave the jumper in, the RABS will funcition correctly.
Just have to monitor visually the MC brake fluid level.
 
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Old Feb 10, 2014 | 07:33 AM
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Originally Posted by 96_4wdr
Master cyl. must be expensive in France shipped in.

Just leave the jumper in, the RABS will funcition correctly.
Just have to monitor visually the MC brake fluid level.
Yes, i allready made the decision to leave it now "as is" while examining fluid-level and related parts more often visually. RABS is an improvment in hard braking, made some road tests: Truck stays in-line. Tail does not jump up and swings to one side anymore, braking distance has decreased. I'm happy to have it back working. No snow this year were i live

Such a simple cause ... a loose wire and a bad switch ... it only can come better
 
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