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CRANK NO start!!

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Old Dec 25, 2013 | 06:44 PM
  #1  
440wagonr/t's Avatar
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CRANK NO start!!

help me out guys

2002 7.3

ok guys here we go. truck has been sitting and now won't start
here is what i have

11.2 cranking volts
rpm is 150
icp voltage is 3.6v

problem!!
ipr% is 38-50% cranking
HPOP pressure from 2200 to 3000 psi after it cranks for a few seconds

what ya thinking? ipr stuck?
i tired changing icp and it was the same thing
 
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Old Dec 25, 2013 | 07:17 PM
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What are you using to monitor data? 2200 plus PSI of ICP is plenty of pressure. How does the truck act while cranking at that pressure? Any smoke out the tailpipe? Does it sounds like it's trying or does it just fast spin?

Can you monitor pulse width or buzz test the injectors?
 
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Old Dec 25, 2013 | 07:31 PM
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solus scanner.

i think the pressure is too high?

injector 1 is high to low open. thats the only buzz test code i get
if i spray some either she will try to start but won't start. turns over good. no smoke out of tail pipe.
without either it wont even try to kick.

just pulled ipr and took it apart. plunger does move. possibly bad coil?
 
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Old Dec 25, 2013 | 07:47 PM
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I don't think your ICP is to high.
Will the injectors buzz test?
Is there any oil in the ICP connector?
What do you have for fuel pressure?
 
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Old Dec 25, 2013 | 07:49 PM
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yes oil in connector, cleaned and replaced it already. same thing.
yes they buzz test, number 1 failed and said high to low open.
fuel pressure is ok aswell

i can't see the 1 injector making the truck not run at all. also in the past i have had 7.3 trucks fail buzz tests on multiple injectors and ran fine..
this truck does not even TRY to start.. just cranks

steve
 
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Old Dec 25, 2013 | 07:51 PM
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Pressure climbing that high is a good sign for the IPR and HPOP working. Need to focus on why the injectors are not firing.

When you buzz tested the injectors, did they actually buzz? Have you verified fuel pressure?
 
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Old Dec 25, 2013 | 07:52 PM
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the duty cycle being 50% is ok?

yes when i buzzed them.. they all sound good and click fine.
fuel pressure is good

steve
 
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Old Dec 25, 2013 | 08:07 PM
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How are you testing fuel pressure and how much FP do you have?
On these you have a pipe plug in the front of the head on the passenger side that is where have to put a gauge, kinda PITA.
 
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Old Dec 25, 2013 | 08:11 PM
  #9  
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Ok so 3000psi of pressure is ok cranking?

I pulled the filter and the bowl it filled fast when the key was turned on.
 
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Old Dec 25, 2013 | 08:15 PM
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50% duty cycle and 3,000 psi cranking won't hurt anything. How long as the truck been sitting?

With no smoke, the injectors are not firing. We need to figure out why. Oil level full? Any work done to it before the no start? How long does it take to build up to 2 or 3 thousand psi when cranking?
 
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Old Dec 25, 2013 | 09:29 PM
  #11  
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Got it guys. Crank sensor. Truck runs great!
 
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Old Dec 25, 2013 | 10:04 PM
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Glad it was a simple fix..
 
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Old Dec 25, 2013 | 11:42 PM
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Thank you for coming back and letting everyone know what the problem was. So many times there is a question which hopefully gets resolved, but the original poster does not come back with the solution. The reason I find this site so helpful and interesting is that there is an opportunity to learn in little steps by reading each short troubleshooting story. These otherwise complicated vehicles then begin to make a lot of sense to even those like me without any formal diesel training. Glad you got it fixed. That is why that sensor is in many glove boxes or tool boxes. The tach not bouncing during cranking is supposedly a sign of a bad sensor, not sure if that is always the case.
Larry
 
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Old Dec 26, 2013 | 04:38 AM
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Larry the tach not bouncing is not a sign on the '02 and '03 trucks, but '99-'01's it is.
 
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Old Dec 26, 2013 | 05:35 AM
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There probably was a reason why the engineers made the change in the tach operation, but it sure seems like auto manufacturers and their suppliers have an endless stream of changes even during a single year. Job security, maybe? It is a little bit like going to Costco, even the employees don't know where the peanut butter is, they move it all the time.
 
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