Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

top dead center issues

Thread Tools
 
Search this Thread
 
Old Dec 11, 2013 | 01:35 PM
  #1  
BigBlueBomb's Avatar
BigBlueBomb
Thread Starter
|
Senior User
Joined: Oct 2013
Posts: 181
Likes: 0
From: wentzville MO
top dead center issues

so i am getting ready to start putting everything onto my rebuilt engine. i have the harmonic balancer on and before putting the valve covers on turned the engine to what I thought was top dead center. the only issue is the groove in the balancer is 180 degrees off from where it should be. it is sitting in the 5 oclock position and the little pointer I stole off the 302 points at about the 11:00. I could have sworn this thing is at the top of the compression stroke. the oil pan is off so I can see it is all the way up. any thoughts??? how do I time this thing or even find exact top dead center
 
Reply
Old Dec 11, 2013 | 02:22 PM
  #2  
rla2005's Avatar
rla2005
Fleet Owner
20 Year Member
Community Builder
Liked
Community Favorite
Joined: Oct 2005
Posts: 20,789
Likes: 1,753
From: Kentucky
The crankshaft rotates twice for every revolution of the camshaft. You have cylinder #1 at TDC but it is on the exhaust stroke, not the compression.

http://en.wikipedia.org/wiki/Four-stroke_engine
 
Reply
Old Dec 11, 2013 | 02:37 PM
  #3  
danr1's Avatar
danr1
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 5,670
Likes: 13
From: Sand Lake, MI
Originally Posted by rla2005
The crankshaft rotates twice for every revolution of the camshaft. You have cylinder #1 at TDC but it is on the exhaust stroke, not the compression.
+1 sounds like exhaust stroke.

You have the valve cover off, piston starting down intake valve opens. Piston starts up intake valve closes, both valves closed through piston travel TDC (tdc mark lines up, you can see both rocker arms are "relaxed" valves are both closed), piston goes back down exhaust valve opens next.

If the exhaust valve just closed? it was the exhaust stroke.

Talking about #1 cylinder naturally.

Or take out #1 plug, put your finger over hole rotate main shaft until compression blows finger off, blows air out plug hole finger can't stop it. That'd be the compression stroke, no other stroke will do that.
 
Reply
Old Dec 11, 2013 | 03:36 PM
  #4  
BigBlueBomb's Avatar
BigBlueBomb
Thread Starter
|
Senior User
Joined: Oct 2013
Posts: 181
Likes: 0
From: wentzville MO
so I tested it and I am on the compression stroke with the piston to the top but the mark is off 180 degrees on the balancer. if i turn the engine to where the line matches the pointer then the piston is in the full bottom end of its stroke (I can see the crank). do I have the wrong balancer? wtf?
 
Reply
Old Dec 11, 2013 | 04:04 PM
  #5  
rla2005's Avatar
rla2005
Fleet Owner
20 Year Member
Community Builder
Liked
Community Favorite
Joined: Oct 2005
Posts: 20,789
Likes: 1,753
From: Kentucky
Is this a used balancer? If it is then the outer ring could have slipped.
 
Reply
Old Dec 11, 2013 | 04:08 PM
  #6  
BigBlueBomb's Avatar
BigBlueBomb
Thread Starter
|
Senior User
Joined: Oct 2013
Posts: 181
Likes: 0
From: wentzville MO
nope. brand new from autozone.
 
Reply
Old Dec 11, 2013 | 04:09 PM
  #7  
rla2005's Avatar
rla2005
Fleet Owner
20 Year Member
Community Builder
Liked
Community Favorite
Joined: Oct 2005
Posts: 20,789
Likes: 1,753
From: Kentucky
Compare it to your old one, I suspect poor quality control from Autozone....
 
Reply
Old Dec 11, 2013 | 04:19 PM
  #8  
rla2005's Avatar
rla2005
Fleet Owner
20 Year Member
Community Builder
Liked
Community Favorite
Joined: Oct 2005
Posts: 20,789
Likes: 1,753
From: Kentucky
Originally Posted by rla2005
The crankshaft rotates twice for every revolution of the camshaft. You have cylinder #1 at TDC but it is on the exhaust stroke, not the compression.

Four-stroke engine - Wikipedia, the free encyclopedia
I re-read that a few times then realized my theory is wrong....if you were at the top of the exhaust stroke the 0 mark on the balancer would still line up to the pointer because the crankshaft goes around twice for each complete combustion cycle

Sorry about that
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Dec 11, 2013 | 04:39 PM
  #9  
danr1's Avatar
danr1
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2006
Posts: 5,670
Likes: 13
From: Sand Lake, MI
Originally Posted by rla2005
I re-read that a few times then realized my theory is wrong....if you were at the top of the exhaust stroke the 0 mark on the balancer would still line up to the pointer because the crankshaft goes around twice for each complete combustion cycle

Sorry about that
Yep me too! read your post went right along with it without paying full attention what was said!

Hard to say wrong one or timing change not installed correctly?

Dots on gears need be toward one another, just to review, cam gear dot "down", crank gear dot "up" dead in line with shafts center lines.
 
Reply
Old Dec 11, 2013 | 05:19 PM
  #10  
lew52's Avatar
lew52
Postmaster
Joined: Jan 2009
Posts: 4,558
Likes: 2
Are you sure your looking at #1 , passenger side front .....and like danr said , cam gear dot at 6 o'clock , crank gear dot at12 o'clock ....
 
Reply
Old Dec 11, 2013 | 06:47 PM
  #11  
BigBlueBomb's Avatar
BigBlueBomb
Thread Starter
|
Senior User
Joined: Oct 2013
Posts: 181
Likes: 0
From: wentzville MO
Originally Posted by lew52
Are you sure your looking at #1 , passenger side front .....and like danr said , cam gear dot at 6 o'clock , crank gear dot at12 o'clock ....
Sure is. I just can't figure it out. Very strange as well that it's exactly off by 180. What should the diameter of the balancer be? Just to double check that it's right
 
Reply
Old Dec 12, 2013 | 04:58 AM
  #12  
lew52's Avatar
lew52
Postmaster
Joined: Jan 2009
Posts: 4,558
Likes: 2
off hand I'm not sure of the diameter , its on the key way ?? check the part # on the balancer to make sure its the right one , only so many things it could be ...
 
Reply
Old Dec 12, 2013 | 08:06 AM
  #13  
BigBlueBomb's Avatar
BigBlueBomb
Thread Starter
|
Senior User
Joined: Oct 2013
Posts: 181
Likes: 0
From: wentzville MO
its a dorman balancer part number 594-011 ... the key way is on. i am so lost.
 
Reply
Old Dec 12, 2013 | 09:19 AM
  #14  
BigBlueBomb's Avatar
BigBlueBomb
Thread Starter
|
Senior User
Joined: Oct 2013
Posts: 181
Likes: 0
From: wentzville MO
ALL ABOARD. lord knows i belong on here. This entire things falls right in line with some of my other issues.

The deep groove on these balancers is not 0. its just a mark. would be a GREAT place to put the timing marks but those are actually extremely faint and ill be damn about 180 degrees away from the deep groove. so yeah I am dead on. i need better lights in my garage ... that's my excuse for this one






 
Reply
Old Dec 12, 2013 | 09:20 AM
  #15  
timbersteel's Avatar
timbersteel
Logistics Pro
Joined: Mar 2005
Posts: 4,698
Likes: 47
From: Mexico, Missouri
I feel dumb, but, what if you put the old balancer on and see what it shows when the piston is at TDC on compression stroke. Can you post a pic of the problem you are having when its lined up?

Did you or another company assemble the engine? I'm very baffled as are others here. This is a mystery to me as well.
 
Reply



All times are GMT -5. The time now is 02:28 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE