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Old Nov 10, 2013 | 09:36 AM
  #1  
Buster Joe Baker's Avatar
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Need help with exhaust

The exhaust manifold "donuts" have burned out. I do not have access to a lift nor anyway to elevate the truck. Some of the exhaust flange nuts have deteriorated. I plan on cutting my exhaust pipes before the muffler (dual exhausts) and then pull the exhaust manifolds so that I can get to the nuts and get them off somehow.

If I do that, what would be the best way to reconnect the exhaust pipe to the muffler and tailpipe.

I have looked at exhaust connectors and there seems to be lots of them out there.

What do you suggest so that I will not have a leaky exhaust.

thanks
buster
 
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Old Nov 10, 2013 | 09:41 AM
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I don't know if that would be the best way to approach this. Depending on what truck/engine combo you have, I would to expect to break at least a couple of bolts when trying to remove the manifolds. The FE engine family (360-390) is notorious for breaking the top manifold bolts.
Tell us what truck/engine you've got and we might be able to give you some ideas on how to do this.
To answer your actual question though, I would use this style of clamp to rejoin the pipes.
 
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Old Nov 10, 2013 | 11:30 AM
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It is a 74 f100 with a 302. Breaking a bolt into the heads is not something I want to do. I have looked at walker connectors that look good, simiiliar to what you are showing.

I am going to get some blaster penetrant and soak it for a few days and somewhat gently try to loosen the bolts.

Maybe I should heat them also.

Thanks for your suggestion
 
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Old Nov 10, 2013 | 11:54 AM
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Good luck, let us know how it turns out.
 
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Old Nov 11, 2013 | 11:57 AM
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You should not have to cut pipes at all. Also I've never seen a ford truck use a gasket on the pipe to manifold joint. Donut gaskets are a chevy thing. I think you need to pinpoint where the leak is first. If it is at the pipe/manifold joint soak the nuts/studs in penetrating oil and try your best. You should be able to let the pipe down out of the way.
 
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Old Nov 11, 2013 | 12:27 PM
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Originally Posted by hivoltj
I've never seen a ford truck use a gasket on the pipe to manifold joint. Donut gaskets are a chevy thing.
Yes, Ford uses both. Usually there is a doughnut gasket on the pipe/manifold joint on the passenger side and on the drivers side there's a doughnut for the heat riser to pipe connection and a gasket for the heat riser to manifold connection.
This is a 390, but you get the idea. In the first picture you can see the manifold is machined for a doughnut.
 
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Old Nov 11, 2013 | 01:09 PM
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Ah, all my dealings have been with 351ms and 400s, which use a flare

and 5.0/5.8 and 4.9 in later trucks, which use a flare and no gasket also
 
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Old Nov 11, 2013 | 01:12 PM
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Originally Posted by hivoltj
all my dealings have been with 351ms and 400s
Both which suck....smogged down pigs.
 
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Old Nov 11, 2013 | 02:52 PM
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Originally Posted by montana_highboy
Both which suck....smogged down pigs.

I'm pretty bummed, mine will only make about 450 ft.-lbs of torque

LOL
 
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Old Nov 11, 2013 | 03:10 PM
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Originally Posted by hivoltj
I'm pretty bummed, mine will only make about 450 ft.-lbs of torque

LOL
I never said "not stock" , I was referring to oem......of course you can build power from the 351/400

My only point was it's not a hp/torque monster "outta the box" like an early FE
 
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Old Nov 11, 2013 | 05:00 PM
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Thanks for the help guys. I haven't looked real hard at it yet. Now I know what to look for.
 
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Old Nov 17, 2013 | 11:29 AM
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Both which suck....smogged down pigs.
That was helpful.
 
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