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Old Oct 26, 2013 | 11:59 PM
  #1  
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O/D light flashing

On the way home tonight, the O/D light started flashing. I happened to have the Bluetooth OBD adapter with me, so I plugged it in and opened Torque. It comes up with a "pending" code of P0743. After a little bit, the light quit flashing so we drove the last mile home. The O/D light began flashing again the last couple hundred feet before our driveway. There didn't seem to be any loss of power or anything like that the whole time.

After we got the kids to bed I went back out to check the fluid level. (It had cooled some, so I let it run a bit before I checked it - the light wasn't flashing this time.) The level is at the second dot, right below the crosshatch. It's almost transparent, but I don't know when it was last flushed (if ever).

From what I've seen on here, I'm guessing this is an electrical short somewhere?
 
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Old Oct 27, 2013 | 01:31 AM
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I believe that means the transmission has a trouble code. Kind of light the check engine light for the trans.
 
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Old Oct 27, 2013 | 06:56 AM
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P0743 means an electrical problem with the torque converter clutch control solenoid electrical circuit. It could be an open or a short. It could be a bad solenoid or a problem with the wiring between the PCM and the solenoid.
 
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Old Oct 27, 2013 | 10:03 AM
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Originally Posted by Mark Kovalsky
P0743 means an electrical problem with the torque converter clutch control solenoid electrical circuit. It could be an open or a short. It could be a bad solenoid or a problem with the wiring between the PCM and the solenoid.
Thanks, Mark. I was looking last night for some steps to begin tracking it down and thought this one looked good: P0743 Torque Converter Clutch (TCC) Solenoid Circuit Electrical. That is, until I ran across this "tip."

TIP: Many times a simple fluid and filter change will take care of minor transmission issues. There’s nothing to lose with a fluid and filter change. Notice I say change and not a fluid flush. A fluid flush on a high mileage transmission may cause further damage. Also, for a transmission that is slipping I recommend Lucas Oil Transmission Fix. I am not endorsing the product nor am I getting paid to use the name. But it works!
(bold mine)

In addition to suggesting that a fluid flush could damage a transmission, I like how he "recommends" a product but is somehow "not endorsing" it. It may be true that he's not receiving anything for his recommendation, but that's a technicality.

He also says "Note: This may well be an intermittent condition and may not show up again, so clear the code and keep monitoring." Is this advisable? Can I drive it to test as long as I have the Torque app monitoring trans temp to make sure it doesn't overheat?

I'm going out now to see if I can track down any obvious electrical issues. (Someone on the Expy forum found that the insulation next to the exhaust had melted off the wire and allowed it to ground out.)

Edit: Can't see much, and nothing obvious from what I can see. It does appear one of the O2 sensor wires is wrapped around the shift cable, but I don't think that is related.
 
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Old Oct 27, 2013 | 12:17 PM
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It's not a bad idea to clear the code and see if it comes back. Once in a great while the code will set and not set again. If there is really something wrong it should come back pretty quickly.
 
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Old Oct 27, 2013 | 07:36 PM
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Well, it's not a fluke. I cleared the codes and took it for a drive. The light stayed off for a while but eventually came back. After the light came on, there were times I could feel momentary lags in the transmission while it was driving. I believe the first on I felt was the first time the torque converter locked up (torque slip went from readings in the hundreds to readings near zero). I felt the same thing after that when shifting gears.

We let it rest for a little while before returning home. The O/D light was off again when we started. After we drove for a little bit it started flashing. A little while later it went out, but then returned again - this time with the SES light. I canned for codes and now it is showing two:

Current Fault:
P0743 - Powertrain
Torque Converter Clutch Circuit Electrical
(same as before, except it was previously a "pending" fault)

Pending Fault:
P1744 - Powertrain
Torque Converter Clutch System Stuck in Off Position

At this point, I guess I'm going to call some places in the morning to see if someone can look at it.
 
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Old Oct 28, 2013 | 08:37 AM
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So far, it looks like the earliest I can get someone to look at this is Wednesday. Is it safe to drive until then? I hate to run the transmission right now, but my other car is on jack stands until a couple bolts arrive.
 
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Old Oct 28, 2013 | 11:54 AM
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You should be fine running it like this for a couple days.
 
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Old Oct 28, 2013 | 12:29 PM
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I found a transmission shop that had time to look at it this afternoon. They are checking it out now and showed me the codes their system was able to pull:

P1000 - OBDII System Checks Incomplete
P0741 - Torque Converter Clutch System Stuck Off
P0705 - Transmission Range Sensor Circuit Fault
P1702 - Transmission Range Sensor (TRS) Circuit Intermittent Malfunction
P0740 - Torque Converter Clutch Fault
P0743 - TCC System Electrical Fault
 
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Old Oct 29, 2013 | 03:58 PM
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Not looking good. The shop owner called and says they've checked through the electrical options and it checks out. He asked if I had changed the fluid filter because it looked so clean (I have not). It seems to run fine until the fluid warms up. Now he's looking at the converter itself.
 
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Old Oct 29, 2013 | 09:11 PM
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There is no way that the torque converter can cause an electrical code. There is something wrong with the electrical circuit. It could be the wiring, the solenoid, or the computer. I listed those from most likely to least likely.
 
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Old May 7, 2014 | 08:07 AM
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Originally Posted by AndrewWV
Current Fault:
P0743 - Powertrain
Torque Converter Clutch Circuit Electrical

Pending Fault:
P1744 - Powertrain
Torque Converter Clutch System Stuck in Off Position
I have the same two faults on my 2002 with the 7.3L diesel (no OD light flashing just the check engine light coming on). What did you ever find to fix yours. I'm attempting to trace the wire for the TCC circuit from the transmission connector to the PCM but so far haven't been able to trace it. At the connector it's brown with a yellow stripe but Ford uses that color combo in other circuits so it's frustrating to track down to see if there is a wire problem. I do know that it's not shorted to ground but not sure if it's open.

Mark, any advice on troubleshooting these codes would be very welcomed.
 
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Old May 7, 2014 | 10:54 AM
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My advice is to get a wiring diagram. I don't know how to check circuits without a diagram. The P0743 code can only set from an electrical fault. That must be either the wiring, the solenoid, or in very rare cases, a bad computer.
 
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Old May 7, 2014 | 11:29 AM
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Originally Posted by Mark Kovalsky
There is no way that the torque converter can cause an electrical code. There is something wrong with the electrical circuit. It could be the wiring, the solenoid, or the computer. I listed those from most likely to least likely.
Agreed, the physical part of the converter won't show up in any codes.
 
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Old May 7, 2014 | 11:51 AM
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Originally Posted by Mark Kovalsky
My advice is to get a wiring diagram. I don't know how to check circuits without a diagram. The P0743 code can only set from an electrical fault. That must be either the wiring, the solenoid, or in very rare cases, a bad computer.
Where would be the best place to get the diagram. I've found some via google search but it doesn't give wire colors or connector(s) (if any) that it goes through, just the pin out at the transmission connector and the PCM connector. That will tell me if I have an open between the two, but playing wiggle wire to trace it down can be a big pain. I'm also assuming that what I've found on Google is correct to my 2002 Excursion (I don't always believe what I find on the internet).

BTW, I do have an extensive trouble shooting background. I've been in industrial maintenance trouble shooting/repairing/rebuilding CNC machining centers and lathes for over 20 years and am also a licensed electrician. Basically I'm wondering if machine quality electrical prints are available for the automotive world. The ones in the Haynes manual helped me find my head light problem but there are no transmission wiring diagrams there.
 
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