Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Starter Woes?

Thread Tools
 
Search this Thread
 
Old Oct 17, 2013 | 01:16 PM
  #1  
tshrager's Avatar
tshrager
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2010
Posts: 5,132
Likes: 45
From: Columbus, Oh
Starter Woes?

Alright fellas I'm getting my butt kicked on my brothers 01 SD 7.3. I've never had much luck up top so I'll stay here. Truck won't start. It barley turns over. Ok, check batts, they show about 12.5. Charge all night and this morning showing a shade over 14. Give it a go and it spins for a half a second and acts like its dead. Showing about 12-12.5 on the batts. Pull his and replace with my red tops and it's doing the same thing. Checked all grounds and they're good. The ground to the block was absolutely filthy so I cleaned it real good and same thing. Check hot lead to starter and it's a little rusty, but not corroded. Here's where it threw me for a loop. The black plastic piece on the solenoid spun some when I removed the hot leg to the starter. I've never had a starter do that on me. He can buy a starter, but I really don't want to just throw parts at this thing.

Here's a pic of the black piece on the solenoid. It's the piece where the posts from the solenoid come out of.

 
Reply
Old Oct 17, 2013 | 01:38 PM
  #2  
DarkStarMedia's Avatar
DarkStarMedia
Posting Guru
Joined: Nov 2011
Posts: 1,664
Likes: 4
From: Southern AZ
check for voltage while cranking at the batteries, then across the starter solenoid on the fender, and then across the solenoid on the starter (the one you posted).

with the exception of the batteries, all readings should be near zero volts. if not you found your fault.

You can also check for voltage drop across the cables. there should be none when energized but I have seen cables corrode under the sheath.

Richard

EDT: for reference, when I say check "across" a solenoid I mean the big terminals when the solenoid is energized.
 
Reply
Old Oct 17, 2013 | 01:42 PM
  #3  
tshrager's Avatar
tshrager
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2010
Posts: 5,132
Likes: 45
From: Columbus, Oh
Originally Posted by DarkStarMedia
check for voltage while cranking at the batteries, then across the starter solenoid on the fender, and then across the solenoid on the starter (the one you posted).

with the exception of the batteries, all readings should be near zero volts. if not you found your fault.

You can also check for voltage drop across the cables. there should be none when energized but I have seen cables corrode under the sheath.

Richard

EDT: for reference, when I say check "across" a solenoid I mean the big terminals when the solenoid is energized.
Thanks Richard. I'll try that when I get some help.
 
Reply
Old Oct 17, 2013 | 02:39 PM
  #4  
tshrager's Avatar
tshrager
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2010
Posts: 5,132
Likes: 45
From: Columbus, Oh
Batts were at about 12.5 and dropped to around 8 when hit. Same for both solenoids.
 
Reply
Old Oct 17, 2013 | 02:43 PM
  #5  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
Do the batteries recover when you let off the key? Do your Optimas act the same way? If so, I think the starter is shot (shorted internally).
 
Reply
Old Oct 17, 2013 | 02:58 PM
  #6  
tshrager's Avatar
tshrager
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2010
Posts: 5,132
Likes: 45
From: Columbus, Oh
Originally Posted by DIYMechanic
Do the batteries recover when you let off the key? Do your Optimas act the same way? If so, I think the starter is shot (shorted internally).
Yes. The optimas are still in it. That's what Bill and I were talking about earlier, I just wanted to double check. The starter is soaked in oil, it doesn't surprise me something has shorted in there. As always, thanks guys!
 
Reply
Old Oct 17, 2013 | 03:02 PM
  #7  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
It's normal for the voltage to fall as a load is applied, but for it to dip that low, I think you have a bad starter, plus I don't think the solenoid on the starter should spin like that.
 
Reply
Old Oct 17, 2013 | 03:11 PM
  #8  
DarkStarMedia's Avatar
DarkStarMedia
Posting Guru
Joined: Nov 2011
Posts: 1,664
Likes: 4
From: Southern AZ
yea... I am thinking the starter is toast....

Richard
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Oct 17, 2013 | 03:29 PM
  #9  
tshrager's Avatar
tshrager
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2010
Posts: 5,132
Likes: 45
From: Columbus, Oh
Hey look at that, I was able to rep you guys!
 
Reply
Old Oct 17, 2013 | 03:57 PM
  #10  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,564
Likes: 5,601
From: Marlboro Mental Hospital.
Club FTE Gold Member
starter is toast Todd. we just went through the same thing last night on a 08 5.4 truck. started it up to move it, and 15 minutes later nothing. dead as a doornail. put the welding cable jumper cables on it to the mack, and nothing.
one of the guys got under it with a hammer to give it a whack to see if we could get it into the garage, and the solenoidal spun just like yours is doing.

put a new starter on it and it fired rite up.

the old starter suffered a meltdown between starting and the 15 minutes it sat before trying to start it again.
 
Reply
Old Oct 17, 2013 | 05:24 PM
  #11  
tshrager's Avatar
tshrager
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2010
Posts: 5,132
Likes: 45
From: Columbus, Oh
Originally Posted by tjc transport
starter is toast Todd. we just went through the same thing last night on a 08 5.4 truck. started it up to move it, and 15 minutes later nothing. dead as a doornail. put the welding cable jumper cables on it to the mack, and nothing.
one of the guys got under it with a hammer to give it a whack to see if we could get it into the garage, and the solenoidal spun just like yours is doing.

put a new starter on it and it fired rite up.

the old starter suffered a meltdown between starting and the 15 minutes it sat before trying to start it again.
Thanks Tom!
 
Reply
Old Oct 18, 2013 | 12:16 AM
  #12  
bcuz1998's Avatar
bcuz1998
Junior User
Joined: Aug 2008
Posts: 95
Likes: 0
I just went thru this on my 97 a few weeks ago. Same issues and all. Solenoid spun too, but I just replaced the solnoid, not the whole starter. ($250.00 here!) $50 for a solenoid, and back on the road.
 
Reply
Old Oct 18, 2013 | 08:27 AM
  #13  
tshrager's Avatar
tshrager
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2010
Posts: 5,132
Likes: 45
From: Columbus, Oh
Originally Posted by bcuz1998
I just went thru this on my 97 a few weeks ago. Same issues and all. Solenoid spun too, but I just replaced the solnoid, not the whole starter. ($250.00 here!) $50 for a solenoid, and back on the road.
Good deal. I still haven't pulled the starter, maybe I can go this route.
 
Reply
Old Oct 19, 2013 | 09:07 AM
  #14  
tshrager's Avatar
tshrager
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Oct 2010
Posts: 5,132
Likes: 45
From: Columbus, Oh
Just an update here as I forgot to yesterday, but the new starter did fix the problem. As if there were doubt at this point! Lol
 
Reply
Old Oct 19, 2013 | 11:54 AM
  #15  
DIYMechanic's Avatar
DIYMechanic
Post Fiend
Joined: Dec 2010
Posts: 10,121
Likes: 3
From: Orrville, Ohio
Did you end up doing the whole starter or did you just to the solenoid?
 
Reply



All times are GMT -5. The time now is 01:22 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE